A precisely-positioned material in-feed from the unwinder, accurate web guiding from the loop, high-precision web guiding in the immediate vicinity of the drum on the ply server, and intelligent geometry-related control algorithms on the belt server represent the key components of the BST eltromat control systems developed especially for tire building machines. The base element of these control systems is the high-resolution CCD CAM 100 camera.

Web guiding for unwinders and winders, guiding from the loop, web width measurement systems with the high performance CCD CAM 100 camera from BST eltromat product range form the basis for top product quality on textile and steel cord cutters.

BST eltromat 3D profile meters and web width measuring systems ensure consistent quality of the extruded material. Customer-specific mechanical solutions for liner web guide control systems and integrated web tension control on the winder reduce premature wear of the liner on cassette winders.

Wintriss Inspection Solutions, Ltd., a subsidiary of California-based Wintriss Engineering Corporation, develops and manufactures optical surface inspection systems using smart, CCD line-scan cameras. Rapidly expanding and with a world-wide presence, Wintriss has installed over 250 inspection systems in North America, Asia, and Europe. Wintriss Engineering is a pioneer in embedding processing intelligence in cameras. After introducing 1st Smart Camera in 1994, we have created increasingly capable cameras with greater processing speed, higher resolution, and standout flexibility, specifically adapted for web and other types of surface inspection applications. Wintriss Inspection Solutions flagship product is the Web Ranger System, which employs the linear cameras in a network-based, distributed architecture. Our core competency is the in-depth understanding of optics and image processing. This expertise and our surface inspection experience enable the company to conceive and implement innovative designs to meet diverse customer requirements for surface inspection. Key patents in image processing and illumination technology are the basis for the exceptional defect detection capability of the Web Ranger System and Wintriss market leadership in the inspection of display films.

It is a commonly used technique in todays printing industry and it involves many processes, lot of accuracy and efforts to get the best product output. For offset printers, not only quality is crucial but also controlling the production cost is important. Many times, offset printers have to deliver the products in very short span of time which make it all the more essential for them to maintain the balance in process. The aim is a fine quality printing result with the minimum of waste to meet the objective of profitable production cycles and customer satisfaction.

Woven fabrics are widely used in packaging of items like textile clothes, paper sheets, printed circuit boards and many more. The manufacturing process is very complex, time-consuming and requires a lot of precision The aim is to get fine products without wasting any material during the process and also increase the profitability. For perfect results BST Eltromat provides a complete portfolio for quality assurance and maximum productivity for your Woven application:

In film extrusion processes, just a fraction of a single millimetre can be crucial to the final quality and economic efficiency. The aim is a flawless extrusion of films and the reduction of waste to ensure profitable production cycles and customer satisfaction. It is really important for manufacturers to produce the films having the properties and characteristics as per the needs and specifications of the client. The properties of the films such as density & thickness need to be controlled as per specifications and defects on the surface of the film have to be minimised during the production process. BST Eltromat systems ensure complete control by analysing the film manufacturing process on-line to get accurate results as desired.

You are looking forward to your new BST eltromat system, but you dont want to do the mechanical and electrical integration engineering all by yourself? We would like to help you with these steps as well. If you decide on our turnkey solutions, you are then able to completely focus on your customers and let us sweat the details. We promise you a successful integration into your machine in the best possible way and within budget. Rest assure with BST eltromat that your project will be successful, because no one ever knows our systems as good as we do.

This is mainly used as raw material to manufacture various hygiene products such as, baby diapers, sanitary napkins, surgical masks, caps, gloves, carry bags, etc. Hence the material itself should have hygienic values and for that the process of manufacturing has to be controlled and managed well. The aim is to get fine products without wasting any material during the process and also increase the profitability by keeping the material clean and hygienic. For perfect results BST Eltromat provides a complete portfolio for quality assurance and maximum productivity for your Non-woven application

BST ProControl is member of the BST eltromat Group and benefits from the synergies of a strong and experienced network. As the worldwide leading manufacturer of quality assurance systems for the web processing industries, the BST eltromat Group has an installed base of over 100, 000 systems in more than 100 countries.BST ProControl came about as a result of the merger between betacontrol GmbH, headquartered at Freudenberg, and PROTAGON Process Technologies GmbH of Rengsdorf. betacontrol provides state-of-the-art solutions for optimizing production and measuring at web material, including thickness and weight. Protagon are experts in measuring and control techniques for paper and coating processes.

It involves one or more layers of substrates merging together to get a final output. It is a complex process which needs high precision and control to get a desired output.

This process is also significant for ecological balance since it involves components from paper. So avoiding waste and optimum utilisation of materials is very crucial for the manufacturers. The aim is to get fine products without wasting any material during the process and also increase the profitability. For perfect results BST Eltromat provides a complete portfolio for quality assurance and maximum productivity for your Paper & Corrugation application

Quality control during printing or finishing has to be simple and must be very reliable. At the end, your reputation depends on the work you deliver to your customers. The concept of TubeScan sets a new standard with the smart combination of imaging technology and the stroboscopic principle. TubeScan provides considerably higher process reliability with the base function digital strobe because it always delivers a steady image and true colour representation independent from the machine speed. The function digital strobe+ is not only accurately counting repeats, labels and missing labels in total and per lane, but it also detects matrix residues across the entire web width. By choosing the additional option digital strobe++ TubeScan even becomes a full grown print inspection system, which is able to detect print defects and register variations below one millimeter.

he new POWERScope 5000 web viewing system offers greatly improved image quality compared to the previous solutions. As a result, machine operators can detect irregularities on the press far better and faster. As a low-cost, entry-level model, the POWERScope 5000 features a uniquely easy- to-operate user interface. This system is again optimized for both wide & narrow web applications. The development of the new system was focused on price, easy operation and robustness. Additionally the new POWERScope 5000 is electrically compatible to the already introduced synchronization components. This makes it easy to exchange older systems like POWERScope 3000 or 4000. The User Interface is based on the iPQ-View user interface.

The PC-based system with high-resolution digital camera offers well engineered technology, a space-saving single-monitor concept, pin-sharp image quality, numerous image monitoring options and comprehensive equipment. With the elaborate quality management concept of the SUPER HANDYScan 4000 you profit in multiple ways: Youll increase your productivity thanks to automated printinspection.You save time and money due to reduced waste andquick system setup.Youll increase customer satisfaction thanks tohigh qualityprinted products.

Nowadays, many steps of a process can be automated. For an assessment of print quality, the human eye is still essential. iPQ View is an essential tool for optical quality control and an essential component of BST eltromat's iPQ Center. The modular configurable system provides excellent image quality. That is how you ensure making the right decisions. In doing so, the intuitive operating concept allows fast reactions. Thus, your operators will concentrate on their most important tasks. Many more functions and options turn the web viewing system into a multi-purpose tool for your quality control. We have further modularized the web viewing platform which has been already field-proven for many years. Now, the iPQ View is even more adaptable to your individual demands.

Your customers are brand owners? Only an intelligent combination of all your production processes allows you to guarantee your customers the required 100 % print quality. You eliminate waste efficiently and reliably. By meeting this requirement of your customers, you secure yourself a crucial advantage in competition. 100% print inspection is the pre-requisite for a well-organized workflow. As a consistent quality control device it provides you with important information regarding print defects. This information allows you to significantly increase your process reliability. Already during set-up your operators compare the pre-press PDF to the actual print image. Thus, defective or wrong printing plates cylinders are recognized at the earliest stage possible. If waste occurs during production, you may tag it automatically during the printing process or remove it. You would like to remove waste in a following process? For this purpose, each defect is documented. But not every print defect you would like to see during production automatically causes waste. An optional step offers the possibility to re-evaluate the defect log in order to get the maximum out of the production. The defect log is the basis for your rewinder control so that it may operate at maximum speed and stop right at the spot where waste is to be removed.

The register control system by BST eltromat guarantees a high degree of automation. Set-up times and waste are reduced considerably, resulting in an increase in the productivity of the printing press. A new hardware architecture with maximum flexibility was developed especially for the ARC_18, so that additional functions can be integrated at any time. The worldwide unique intelligent link between register control and web inspection system was developed on this basis.

Turborex is the only brake on the market with a multidisc system and double fan ventilation. This patented system reduces the operating temperatures and guarantees 42.000 WORKING HOURS UNDER EXTREME CONDITIONS *300 mtmin, 24 hours (5 year maintenance free). Because of the lower temperatures, the web tension control is improved at any line speed and pad wear and pollution are drastically reduced. Turborex is 100% interchangeable with all existing brakes. The Turborex brake is available in TX110, TX120, TX170, TX180, and TX240 models and carries a torque range from 0-400 daNm with a power dissipation of up to 12 kW.

Mechanical core chucks are engineered to deliver the most reliable web tension with the least maintenance. Whit robust parts, simple movements, and best-in-industry jaw expansion, these chucks will out-last and out-perform in every production environment. The chuck is robust; pin flange forged from a single piece, case protective anti-rust treatment coated and minimum number of components. With high load capacity and large jaw expansion ensured even with low torque, this is not a chuck that needs replacement parts. These chucks are 100% adaptable to all reel stand and customizable according to the customer requirements.

Moviroll systems allow the operator to effortlessly manoeuvre both large and small cylindrical loads on a flat surface and then place them on the roll stand shuttle cart. Compact, heavy-duty, fast and with low or no maintenance requirements, the new Moviroll roll pushers allow the movement of the load in a continuous and regular way and are ideal for handling corrugated, paper, tissue and cable rolls in a simple and safe manner. All Moviroll models are designed and made in Italy.

Renova's load cells have been studied to be used, together with rolls, for the tension of a web (paper, plastic film, tissue, etc.). Available in different models with loads from 0 to 500 daNTo be used to obtain a greater stability of signal (cable length > 5 mtrs.)Shaft diameter from 15 up to 25 mmCompact design, available with loads from 25 to 600 kg.

ipq-spectral The fully automatic spectral inline color measurement system iPQ-Spectral provides precise measuring results and thereby meets the ever increasing demand for reliable process data on color quality in roll printing. See for yourself, iPQ-Spectral sets standards in color quality control on running webs. You receive objective and replicable information about your print.

The guiding device is the hand which the web guiding system uses to make the physical corrections to the web path. It becomes active if the web position deviates from the set position. It corrects the web position, moved by the actuator until the desired position has been reached. The BST eltromat guiding devices are deliverable in different sizes and versions for almost all web widths and applications. A variety of roll versions and coatings are at the disposal for different material types.

The most sensitive substrate for ecology as it is majorly produced from the pulp of wood, rags and grass. The material itself is so valuable & precious and while processing, the utmost care has to be taken to avoid wastages. Paper is used as raw material for various industries and also used for printing. Wasting of paper does not only mean waste of materials it is also the waste of ecological elements.

The register control system sincon star is designed for the control of a single print unit or tool station. As an option an Insetter control for the control to a pre-printed web is available. The register control system by BST eltromat guarantees a high degree of automation. Set-up times and waste are reduced considerably, resulting in an increase in the productivity of the printing press.

High-Performance Position Control for any Application.The actuator, corrects the web position precisely with virtually no delay.Wear-resistant DC motors Ball screw spindle drives for a long service life and minimum backlash Designed for curved and linear correcting movements Various sizes of actuation path, force and speed possible Available with position feedback (precise capturing of current actuating drive position), electronic end position switch-off and servo-center position Electrical power supply dircetly from the amplifier Maintenance Free

For flexo printers, customer quality requirements continue to increase. At the same time, higher costs for material, ink and energy costs make waste avoidance an economic imperative. The aim is a flawless printing result and the reduction of waste to ensure profitable production cycles and customer satisfaction.

For gravure printers, customer quality requirements continue to increase. Because gravure is a high speed printing process used for high quality printing, it requires lot of precision and control to get the best output. At the same time, one has to maintain the costs for material, ink and energy costs up to the standards to avoid waste and losses during the process. The aim is a high quality print by cutting down wastage to ensure profitable production cycles and customer satisfaction.

When producing narrow web formats, e. g., labels, the requirements are particularly high: Providers expect outstanding results in terms of quality, process and product safety. Short production cycles call for minimized set-up times, and international competition increases pressure on producers to cut costs and prices. What really matters: The aim is a flawless printing result. Only by avoiding defective products customers can be fully satisfied and economic production cycles are assured.

Whenever web is processed, full precision makes all the difference. Flawless print results that pass quality tests in every respect are a requirement for further processing with perfect results. Manufacturers must be able to rely on precision. For instance, webs have to be accurately fed to the slitting equipment, print defects must be steadily displayed, and perforation positions must be reliably identified.

iPQ Check is one of the components of BST eltromats iPQ Center. This tool for the quality management combines uncompromising 100% print quality inspection with first class web monitoring of the complete print format. Especially the packing printing as well as the decor, wallpaper and label printing are typical areas of applications for iPQ Check. iPQ Check can of course also be used for defect detection on rewinders, cross cutters and slitters.

SHARK 1000 LEX, the 100 % print defect detection system for use on rewinders and narrow-web printing machines. It stands out due to its well-engineered technology, extensive range of functions, comprehensive defect management software and features that allow you to produce highest quality for your customers:

SHARK 4000 LEX, the 100 % print defect detection system for use on rewinders and narrow-web printing machines. It stands out due to its well-engineered technology, extensive range of functions, comprehensive defect management software and features.

Meets the highest quality standards and satisfies all the requirement of those printers who want more. This register control prevents from the printing errors, improving the quality of the printing. It reduces waste in production and decreases the impact on the environment. The system analysis the impulses generated by the register marks printed alongside the actual work. The system identifies the actual positions of each single register mark and compares this position to its own reference. The system analyses the register error and generates the tight signal fit for the situation. In fact, the correction of the error makes use of programmable PID algorithms which can immediately eliminate the errors due to splices, changes of reels, variations in speed and tension.

The right scanning system for each type of material. The current position of the web is the basis. It is captured by one or more sensors as actual position. Ultrasonic Sensors (US) : The scanning of the web edge is realized contact-lessly by ultrasound. Optical Sensors (IR) : Non-contact scanning of the web edge is carried out by light. Contrast Sensors (CLS Pro CCD Pro) : The non-contact scanning of the web material is carried out by detecting optical contrasts

the controller compares actual values on the web position with defined nominal values. If there is a deviation, the controller sends a correction signal to the guiding device.

at bst eltromat we differentiate between basic and advanced controller to meet your requirements.the compact controller design and the removeable control unit allows comfortable handling even when its is installed in places which are hard to get to. The clear lc display graphically shows all relevant data including web position, sensor coverage and actuating drive position

A precisely-positioned material in-feed from the unwinder, accurate web guiding from the loop, high-precision web guiding in the immediate vicinity of the drum on the ply server, and intelligent geometry-related control algorithms on the belt server represent the key components of the BST eltromat control systems developed especially for tire building machines. The base element of these control systems is the high-resolution CCD CAM 100 camera.

Web guiding for unwinders and winders, guiding from the loop, web width measurement systems with the high performance CCD CAM 100 camera from BST eltromat product range form the basis for top product quality on textile and steel cord cutters.

BST eltromat 3D profile meters and web width measuring systems ensure consistent quality of the extruded material. Customer-specific mechanical solutions for liner web guide control systems and integrated web tension control on the winder reduce premature wear of the liner on cassette winders.

Wintriss Inspection Solutions, Ltd., a subsidiary of California-based Wintriss Engineering Corporation, develops and manufactures optical surface inspection systems using smart, CCD line-scan cameras. Rapidly expanding and with a world-wide presence, Wintriss has installed over 250 inspection systems in North America, Asia, and Europe. Wintriss Engineering is a pioneer in embedding processing intelligence in cameras. After introducing 1st Smart Camera in 1994, we have created increasingly capable cameras with greater processing speed, higher resolution, and standout flexibility, specifically adapted for web and other types of surface inspection applications. Wintriss Inspection Solutions flagship product is the Web Ranger System, which employs the linear cameras in a network-based, distributed architecture. Our core competency is the in-depth understanding of optics and image processing. This expertise and our surface inspection experience enable the company to conceive and implement innovative designs to meet diverse customer requirements for surface inspection. Key patents in image processing and illumination technology are the basis for the exceptional defect detection capability of the Web Ranger System and Wintriss market leadership in the inspection of display films.

It is a commonly used technique in todays printing industry and it involves many processes, lot of accuracy and efforts to get the best product output. For offset printers, not only quality is crucial but also controlling the production cost is important. Many times, offset printers have to deliver the products in very short span of time which make it all the more essential for them to maintain the balance in process. The aim is a fine quality printing result with the minimum of waste to meet the objective of profitable production cycles and customer satisfaction.

Woven fabrics are widely used in packaging of items like textile clothes, paper sheets, printed circuit boards and many more. The manufacturing process is very complex, time-consuming and requires a lot of precision The aim is to get fine products without wasting any material during the process and also increase the profitability. For perfect results BST Eltromat provides a complete portfolio for quality assurance and maximum productivity for your Woven application:

In film extrusion processes, just a fraction of a single millimetre can be crucial to the final quality and economic efficiency. The aim is a flawless extrusion of films and the reduction of waste to ensure profitable production cycles and customer satisfaction. It is really important for manufacturers to produce the films having the properties and characteristics as per the needs and specifications of the client. The properties of the films such as density & thickness need to be controlled as per specifications and defects on the surface of the film have to be minimised during the production process. BST Eltromat systems ensure complete control by analysing the film manufacturing process on-line to get accurate results as desired.

You are looking forward to your new BST eltromat system, but you dont want to do the mechanical and electrical integration engineering all by yourself? We would like to help you with these steps as well. If you decide on our turnkey solutions, you are then able to completely focus on your customers and let us sweat the details. We promise you a successful integration into your machine in the best possible way and within budget. Rest assure with BST eltromat that your project will be successful, because no one ever knows our systems as good as we do.

This is mainly used as raw material to manufacture various hygiene products such as, baby diapers, sanitary napkins, surgical masks, caps, gloves, carry bags, etc. Hence the material itself should have hygienic values and for that the process of manufacturing has to be controlled and managed well. The aim is to get fine products without wasting any material during the process and also increase the profitability by keeping the material clean and hygienic. For perfect results BST Eltromat provides a complete portfolio for quality assurance and maximum productivity for your Non-woven application

BST ProControl is member of the BST eltromat Group and benefits from the synergies of a strong and experienced network. As the worldwide leading manufacturer of quality assurance systems for the web processing industries, the BST eltromat Group has an installed base of over 100, 000 systems in more than 100 countries.BST ProControl came about as a result of the merger between betacontrol GmbH, headquartered at Freudenberg, and PROTAGON Process Technologies GmbH of Rengsdorf. betacontrol provides state-of-the-art solutions for optimizing production and measuring at web material, including thickness and weight. Protagon are experts in measuring and control techniques for paper and coating processes.

It involves one or more layers of substrates merging together to get a final output. It is a complex process which needs high precision and control to get a desired output.

This process is also significant for ecological balance since it involves components from paper. So avoiding waste and optimum utilisation of materials is very crucial for the manufacturers. The aim is to get fine products without wasting any material during the process and also increase the profitability. For perfect results BST Eltromat provides a complete portfolio for quality assurance and maximum productivity for your Paper & Corrugation application

Quality control during printing or finishing has to be simple and must be very reliable. At the end, your reputation depends on the work you deliver to your customers. The concept of TubeScan sets a new standard with the smart combination of imaging technology and the stroboscopic principle. TubeScan provides considerably higher process reliability with the base function digital strobe because it always delivers a steady image and true colour representation independent from the machine speed. The function digital strobe+ is not only accurately counting repeats, labels and missing labels in total and per lane, but it also detects matrix residues across the entire web width. By choosing the additional option digital strobe++ TubeScan even becomes a full grown print inspection system, which is able to detect print defects and register variations below one millimeter.

he new POWERScope 5000 web viewing system offers greatly improved image quality compared to the previous solutions. As a result, machine operators can detect irregularities on the press far better and faster. As a low-cost, entry-level model, the POWERScope 5000 features a uniquely easy- to-operate user interface. This system is again optimized for both wide & narrow web applications. The development of the new system was focused on price, easy operation and robustness. Additionally the new POWERScope 5000 is electrically compatible to the already introduced synchronization components. This makes it easy to exchange older systems like POWERScope 3000 or 4000. The User Interface is based on the iPQ-View user interface.

The PC-based system with high-resolution digital camera offers well engineered technology, a space-saving single-monitor concept, pin-sharp image quality, numerous image monitoring options and comprehensive equipment. With the elaborate quality management concept of the SUPER HANDYScan 4000 you profit in multiple ways: Youll increase your productivity thanks to automated printinspection.You save time and money due to reduced waste andquick system setup.Youll increase customer satisfaction thanks tohigh qualityprinted products.

Nowadays, many steps of a process can be automated. For an assessment of print quality, the human eye is still essential. iPQ View is an essential tool for optical quality control and an essential component of BST eltromat's iPQ Center. The modular configurable system provides excellent image quality. That is how you ensure making the right decisions. In doing so, the intuitive operating concept allows fast reactions. Thus, your operators will concentrate on their most important tasks. Many more functions and options turn the web viewing system into a multi-purpose tool for your quality control. We have further modularized the web viewing platform which has been already field-proven for many years. Now, the iPQ View is even more adaptable to your individual demands.

Your customers are brand owners? Only an intelligent combination of all your production processes allows you to guarantee your customers the required 100 % print quality. You eliminate waste efficiently and reliably. By meeting this requirement of your customers, you secure yourself a crucial advantage in competition. 100% print inspection is the pre-requisite for a well-organized workflow. As a consistent quality control device it provides you with important information regarding print defects. This information allows you to significantly increase your process reliability. Already during set-up your operators compare the pre-press PDF to the actual print image. Thus, defective or wrong printing plates cylinders are recognized at the earliest stage possible. If waste occurs during production, you may tag it automatically during the printing process or remove it. You would like to remove waste in a following process? For this purpose, each defect is documented. But not every print defect you would like to see during production automatically causes waste. An optional step offers the possibility to re-evaluate the defect log in order to get the maximum out of the production. The defect log is the basis for your rewinder control so that it may operate at maximum speed and stop right at the spot where waste is to be removed.

The register control system by BST eltromat guarantees a high degree of automation. Set-up times and waste are reduced considerably, resulting in an increase in the productivity of the printing press. A new hardware architecture with maximum flexibility was developed especially for the ARC_18, so that additional functions can be integrated at any time. The worldwide unique intelligent link between register control and web inspection system was developed on this basis.

Turborex is the only brake on the market with a multidisc system and double fan ventilation. This patented system reduces the operating temperatures and guarantees 42.000 WORKING HOURS UNDER EXTREME CONDITIONS *300 mtmin, 24 hours (5 year maintenance free). Because of the lower temperatures, the web tension control is improved at any line speed and pad wear and pollution are drastically reduced. Turborex is 100% interchangeable with all existing brakes. The Turborex brake is available in TX110, TX120, TX170, TX180, and TX240 models and carries a torque range from 0-400 daNm with a power dissipation of up to 12 kW.

Mechanical core chucks are engineered to deliver the most reliable web tension with the least maintenance. Whit robust parts, simple movements, and best-in-industry jaw expansion, these chucks will out-last and out-perform in every production environment. The chuck is robust; pin flange forged from a single piece, case protective anti-rust treatment coated and minimum number of components. With high load capacity and large jaw expansion ensured even with low torque, this is not a chuck that needs replacement parts. These chucks are 100% adaptable to all reel stand and customizable according to the customer requirements.

Moviroll systems allow the operator to effortlessly manoeuvre both large and small cylindrical loads on a flat surface and then place them on the roll stand shuttle cart. Compact, heavy-duty, fast and with low or no maintenance requirements, the new Moviroll roll pushers allow the movement of the load in a continuous and regular way and are ideal for handling corrugated, paper, tissue and cable rolls in a simple and safe manner. All Moviroll models are designed and made in Italy.

Renova's load cells have been studied to be used, together with rolls, for the tension of a web (paper, plastic film, tissue, etc.). Available in different models with loads from 0 to 500 daNTo be used to obtain a greater stability of signal (cable length > 5 mtrs.)Shaft diameter from 15 up to 25 mmCompact design, available with loads from 25 to 600 kg.

ipq-spectral The fully automatic spectral inline color measurement system iPQ-Spectral provides precise measuring results and thereby meets the ever increasing demand for reliable process data on color quality in roll printing. See for yourself, iPQ-Spectral sets standards in color quality control on running webs. You receive objective and replicable information about your print.

The guiding device is the hand which the web guiding system uses to make the physical corrections to the web path. It becomes active if the web position deviates from the set position. It corrects the web position, moved by the actuator until the desired position has been reached. The BST eltromat guiding devices are deliverable in different sizes and versions for almost all web widths and applications. A variety of roll versions and coatings are at the disposal for different material types.

The most sensitive substrate for ecology as it is majorly produced from the pulp of wood, rags and grass. The material itself is so valuable & precious and while processing, the utmost care has to be taken to avoid wastages. Paper is used as raw material for various industries and also used for printing. Wasting of paper does not only mean waste of materials it is also the waste of ecological elements.

The register control system sincon star is designed for the control of a single print unit or tool station. As an option an Insetter control for the control to a pre-printed web is available. The register control system by BST eltromat guarantees a high degree of automation. Set-up times and waste are reduced considerably, resulting in an increase in the productivity of the printing press.

High-Performance Position Control for any Application.The actuator, corrects the web position precisely with virtually no delay.Wear-resistant DC motors Ball screw spindle drives for a long service life and minimum backlash Designed for curved and linear correcting movements Various sizes of actuation path, force and speed possible Available with position feedback (precise capturing of current actuating drive position), electronic end position switch-off and servo-center position Electrical power supply dircetly from the amplifier Maintenance Free

For flexo printers, customer quality requirements continue to increase. At the same time, higher costs for material, ink and energy costs make waste avoidance an economic imperative. The aim is a flawless printing result and the reduction of waste to ensure profitable production cycles and customer satisfaction.

For gravure printers, customer quality requirements continue to increase. Because gravure is a high speed printing process used for high quality printing, it requires lot of precision and control to get the best output. At the same time, one has to maintain the costs for material, ink and energy costs up to the standards to avoid waste and losses during the process. The aim is a high quality print by cutting down wastage to ensure profitable production cycles and customer satisfaction.

When producing narrow web formats, e. g., labels, the requirements are particularly high: Providers expect outstanding results in terms of quality, process and product safety. Short production cycles call for minimized set-up times, and international competition increases pressure on producers to cut costs and prices. What really matters: The aim is a flawless printing result. Only by avoiding defective products customers can be fully satisfied and economic production cycles are assured.

Whenever web is processed, full precision makes all the difference. Flawless print results that pass quality tests in every respect are a requirement for further processing with perfect results. Manufacturers must be able to rely on precision. For instance, webs have to be accurately fed to the slitting equipment, print defects must be steadily displayed, and perforation positions must be reliably identified.

iPQ Check is one of the components of BST eltromats iPQ Center. This tool for the quality management combines uncompromising 100% print quality inspection with first class web monitoring of the complete print format. Especially the packing printing as well as the decor, wallpaper and label printing are typical areas of applications for iPQ Check. iPQ Check can of course also be used for defect detection on rewinders, cross cutters and slitters.

SHARK 1000 LEX, the 100 % print defect detection system for use on rewinders and narrow-web printing machines. It stands out due to its well-engineered technology, extensive range of functions, comprehensive defect management software and features that allow you to produce highest quality for your customers:

SHARK 4000 LEX, the 100 % print defect detection system for use on rewinders and narrow-web printing machines. It stands out due to its well-engineered technology, extensive range of functions, comprehensive defect management software and features.

Meets the highest quality standards and satisfies all the requirement of those printers who want more. This register control prevents from the printing errors, improving the quality of the printing. It reduces waste in production and decreases the impact on the environment. The system analysis the impulses generated by the register marks printed alongside the actual work. The system identifies the actual positions of each single register mark and compares this position to its own reference. The system analyses the register error and generates the tight signal fit for the situation. In fact, the correction of the error makes use of programmable PID algorithms which can immediately eliminate the errors due to splices, changes of reels, variations in speed and tension.

The right scanning system for each type of material. The current position of the web is the basis. It is captured by one or more sensors as actual position. Ultrasonic Sensors (US) : The scanning of the web edge is realized contact-lessly by ultrasound. Optical Sensors (IR) : Non-contact scanning of the web edge is carried out by light. Contrast Sensors (CLS Pro CCD Pro) : The non-contact scanning of the web material is carried out by detecting optical contrasts

the controller compares actual values on the web position with defined nominal values. If there is a deviation, the controller sends a correction signal to the guiding device.

at bst eltromat we differentiate between basic and advanced controller to meet your requirements.the compact controller design and the removeable control unit allows comfortable handling even when its is installed in places which are hard to get to. The clear lc display graphically shows all relevant data including web position, sensor coverage and actuating drive position