Other Products / Services #929095

Load-bearing/ Walkable ceiling: Non Walkable Ceiling:

Furniture for labs, R&D Centers, High end kitchens, pharmaceuticals & electronic companies are manufactured in house by using state of the art machines namely Laser, Turret & other CNC based machines. The perfection & the quality is unmatched.

Manufacturing of Clean room Doors using Honey Comb, Panels for various application -like Fire Rated, Emergency Exit, Clean Room, Operation Theaters, ICU, CCU and Commercial applications. Our standard material for manufacturing sandwich panels & Doors are PCGI, Powder coated sheets, Stainless Steel, GPSP and non-metallic for roll-up Doors.

Sliding Doors with automatic operations using sensors are manufactured in-house using imported electronic accessories and sensors with stainless steel frame & Shutter.

We have an in-house facility to lay specialized flooring for various applications. We undertake Epoxy flooring with or without Conductive properties, vinyl flooring with or without conductivity and raised flooring for clean room application.

1) Cleanroom Architecture Materials of construction and finishes are important in establishing cleanliness levels and minimizing the internal generation of contaminants from the surfaces.

2) Clean Room HVAC System The integrity of the cleanroom environment is created by the pressure differential compared with adjacent areas through heating, ventilation and air-conditioning system. The HVAC system requirements include:

• Supplying airflow in sufficient volume and cleanliness to support the cleanliness rating of the room.
• Introducing air in a manner to prevent stagnant areas where particles could accumulate.
• Filtering the outside and re-circulated air across high efficiency particulate air (HEPA) filters.
• Conditioning the air to meet the cleanroom temperature and humidity requirements.
• Ensuring enough conditioned makeup air to maintain the specified positive pressurization.

3) Interaction Technology Interaction technology includes two elements: (1) the movement of materials into the area and the movement of people and (2) maintenance and cleaning. Administrative instructions, procedures and actions are necessary to be made about the logistics, operation strategies, maintenance and cleaning.

4) Monitoring systems Monitoring systems include a means of indicating that the cleanroom is functioning properly. The variables monitored are the pressure differential between the outside environment and the cleanroom, temperature, humidity and, in some cases, noise and vibrations. Control data should be recorded on a routine basis.

• HVAC SYSTEM DESIGN FOR CLEAN FACILITY

HVAC systems in cleanrooms are substantially different from their counterparts in commercial buildings in terms of equipment design, system requirements, reliability, size and scale.

A cleanroom differs from a normal comfort air conditioned space, in the following ways.

1. Increased Air Supply:Whereas comfort air conditioning would require about 2-10 air changes/hr, a typical cleanroom would typically require 20 60 air changes and could be as high as 600 for absolute cleanliness.

2. The use of high efficiency filters:The use of high efficiency particulate air (HEPA) filters having filtration efficiency of 99.97% down to 0.3 microns is another distinguishing feature of cleanrooms. The HEPA filters for stringent cleanrooms are normally located at the terminal end and in most cases provide 100% ceiling coverage.
3. Room pressurization:The cleanroom is positively pressurized (to 0.05 in-wc) with respect to the adjacent areas. This is done by supplying more air and extracting less air from the room than is supplied to it.

• CHEMPHARM ENGINEERED SYSTEM INCLUDES ENERGY EFFICIENT KEY COMPONENT AS-

• Reciprocating/Screw/Scroll type Chiller Unit with VFD Controller.

• DX Unit/VRF unit Built-in PLC System for Low tonnage requirement.

• Hot Water Generator with Built-in PLC for Winter Heat/ Monsoon Reheat requirement.

• CHW/CDW pumps with VFD Drive to control the speed as per demand.

• Air Handler with centrifugal plug fan or DIDW Backward Curve fan has been select for controlled flow air based on the Flow & Static Pressure requirement of Varies application.

• Dehumidifier/ Humidifier System to Maintain the Inside RH/Tem all-round the Year.

• Heat recovery System to enhance the power saving.

• Thermal Filtration System with HEPA (H-13) or ULPA (H-14) filter where ever required as per Clean Room Classification.

• Factory built Square, Round or Oval Ducts having slip on or TDF type flanges based on the line / system pressure and requirements All ducts are built as per ASHRAE 2012 Duct construction Standard.

• Thermal Insulation are chosen based on Application & ambient condition but fibre free and as per ASTM standards Standard specification / material are Nitrile Rubber, XLPE , PU BASED , ROCK WOOL , MINERAL WOOL , GLASS etc

Cleanroom garments can accumulate contamination during storage and between laundry washes, which in turn may lead to lower product yields and increased product quality issues . The enhanced filtration system on the garment storage cabinet is designed to provide the highest level of air quality within the work zone, meeting all relevant standards.The main body of the cabinet is constructed of SS 304316.All cabinets are validated and shipped prior to dispatch with DQ, IQ, PQ, OQ as per GMP Std.

FEATURES

FEATURES

TECHNICALSPECIFICATION

features application

TECHNICALSPECIFICATION

Modular cleanroom walls are a composite construction of two skins of high pressure Stainless and Precoated Galvanized Iron framework with a sealed and insulated interior. The assembly is self-supporting. Additional wall heights can be achieved by using a stacking technique. The Modular Clean room walls panel seams are sealed by silicone with a perfectly flush finishing.Insulation materials are sandwiched between the two skin layers and sealed from the exterior by the SS framework. There is a selection list of materials for insulation and wall skins according different needs in modular cleanroom construction.The Chempharm unique standard wall skin is an anti-scratch high-pressure laminate (impregnated with a special phenolic resin to be fire resistant). The high-pressure laminate can be easily milled to allow flush mounting of all covings and accessories and guarantees compliance with GMP rules for cleanroom cleaning. The Modular cleanroom wall system is flexible thus allowing easy installation and accepts changes to design in the field and can be reconfigured for use in other locations.