Clarion Engineers & Tech. LLP.

Vilholi, Nashik, Maharashtra

Recently clarion has developed the machines to produce the Copier toner Powder. The complete et up is available from lab scale to large scale production. Please contact us for more details

We at Clarion Enterprises An ISO 9001-2000 certified company by BSCIC-JAS-ANZ. We are the only company in India to produce Single screw Extruders (Buss swiss type) as well as Twin screw Extruders (AVP Type). We are manufacturing & exporters of Machines for Powder Coatings ( range 30 kg 1800 kg hr). We are also manufacturing Special Purpose Machines (SPM) for various applications, mainly for automobile spares manufacturing firms. We have developed Single Screw Reciprocating Extruder (Kneader equivalent to Buss Kneader Swiss) & Twin Screw Extruder for Powder Coatings. We are also manufacturing the complete Plant for Manufacturing Powder Coatings it includes, ACM Pulvariser, Premixer, Vibro-Sievers, Double Cone Mixers, Compact Cooler Crusher (Kibbler), Containers, rack Storage System, for Automation of Plant on Turn Key basis also. In Addition we have developed & supplied Resin Manufacturing plant (Epoxy & Polyester Resin) along with technology transfer. Now we have started manufacturing the Powder Coatings Powders with quality product to improve the machine quality, reliability & spares life analysis. We are offering these services for powder coatings powder manufacturing on labor charges basis also, it will give a chance to new manufacturers to develop the market first & then start manufacturing at own. This facility can be offered to existing powder manufacturers also to cater the more orders. We are the only company in India which gives technology for Epoxy & polyester Resin Manufacturing technology. These resins are basic Raw materials for Powder Coatings Powders. Also we are manufacturers of plastic & rubber recycling machines like extruder, aglo, plastic grinder etc. Also we are producing diesel fuel oil manufacturing plant from waste scrap plastic rubber capacity of 1.5-2 ton day, 3-5 ton day.

Basic Features of CVS Series Vibro-Seivers Vibro-screens by Clarion Enterprises 1. Light weight & easy to handle. 2. Easy Assemble & very low time for cleaning. 3. Efficient & Clean Operations. 4. Can be fitted online with other machines, addition of additives, dust pipeline. 5. Single Deck or Multiple deck design, even customized solutions. 6. Very low Maintenance as compared with other options of sievers. 7. Can Handle almost all types dry & wet materials. 8. Direct Vibrations to screen results in self cleaning of screen during operations. Customised Solutions in vibro-seiver 1. Multiple motors for high power 2. Multi Deck with Hinge 3. Multiple Mounting Options 4. Various MOC 5. Mesh with Bouncing Balls 6. Mesh with magnetic seperator 7. Addition of additives online 8. Fix mesh removable type 9. Dust suction pipeline 10. Food Chemical Grade seals 11. Design of Seiver can be Square OR rectangular with various levels & screens 12. Screens with ultrasonic system can be provided 13. Customized solutions can be offered on specific request.

Indulged in the customers’ needs with excellence, we are involved in offering Twin Screw Extruders. We make them available in any size as per the requirement of the customers. Their effective design makes them easy to clean and produces better results of heavy as well as light mixing. They are made of special steel which is renowned for its high wear resistance. It is easy to change their complete element screw shaft.

 

Basic Features :

• Very Economically priced
• robust & strong design of Gear box for heavy duty Kneading at High Speeds
• Machine barrel is CNC machined for Water Cooling Jacket for effective cooling
• Easy to clean design
• All Individual Controls for heaters & cooling section for accurate Temp. Control
• Additional (Thermal) Heat transfer unit provided for energy savings
• Gear Box is fitted with Oil Circulating Cooling Pump
• Very Effective design for better Result of heavy as well as light mixing
• Segmented Screw Elements & liners to reduce the wear & tear operating cost
• All wear parts Are manufactured from a very Special Steel for High Wear resistance.
• Also Coated for better wear life.
• Easy for changing of complete Element screw shaft
• Very Wide range of production Capacity for Powder Coatings Section from 5 Kg/ hr.
• To 1250 Kg/Hr. Machines.
• Very strong design back up all machines technology upgradation.

 

Special (optional) Features :

• Thru Cooling for twin Shaft
• Segmental barrel
• Additional feeding Points
• Special design Elements
• High feed rate elements
• water Heating System in place of electrical
• heaters
• Additional process length

We take pride in presenting V Cone Blender to our customers. Various types of blades are available for Inner Agitator shaft. On its outer body, heating or cooling jacket can be provided. On final application, material of construction can be changed. For special applications, it is possible to equip the blender with solid intensifier bar the design of which facilitates easy removal. This quality is available for economical prices.

 

Basic Features

• V shaped design in stainless steel 304/316 construction
• Manually operated Butterfly valve for discharge clearance
• Hinged stainless steel charging openings
• Mirror finish on interior surfaces
• 150 grit/Matt finish on exterior surfaces
• Non-Stainless steel components are (harrished with a copy pain).
• Safety railings with limit switches for bigger size machines
• Drive motors are of TEFC design 3 ph. 50 Iiz
• Control panels with push balloons and Emergency stops are provided
• Timer Switch provided on Panel for Mixing time setting Adjustable 0.5-5 Mints.

 

Special Features

• Inner Agitator shaft can be provided with various types of baldes
• Thru Shaft with liquid spray system can be provided during mixing process
• Heating/ Cooling jacket can be provided on outer body
• Variable Speed of V-Cone can be possible by providing addiornal VFD
• Dosing of Additives with specified volume/ sec can be added during process
• Material of construction can be changed depending upon the final application
• For application requiring dispersion of minor ingredients , and/or breaking up materials, which tend to form agglomerates, the blender can be equipped with a solid intensifier bar (beater or pin type). Which is designed for ease of removal

Holding the know-how and expertise achieved over the years, we offer Compact Cooling System. It has adjustable film thickness and its cooling capacity ranges between 50-1000 kg/hr. Its compact design assists better space utilization, easy operation and low maintenance. For easy and fast cleaning, it has light weight and hard chrome plated rollers. To ensure film thickness, it has spring loaded belt. For easy movement, wheels are mounted on it.

 

Advantages

• Film thickness can be easily adjusted.
• Cooling capacity ranges from 50-1000 kg/hr.
• Easy operating and maintenance.
• Compact Design for better space utilization.
• Light weight & Hard Chrome plated Rollers for easy & fast leaning.
• Wheel mounted for easy movement.
• Long life PU Coated belt.
• Spring loaded belt, to ensure equal film thickness.
• Max. temp. at inlet on belt is 90 Deg. Celsius.

We are offering High Speed Mixer Machines.Advantages of the P-Series Mixing systemVery low power consumption at the time of mixing time is very low.Batch capacity 50-400 kg. (P-50, P-100, P-400).Easy & Fast cleaning possible because of very less contact parts.Easy operating and low maintenance.Mixing Time adjustable for different formulations.Compact Design for better space utilization.Light structure but still vibration free operations.Light weight top cover for easy handling.Easy clamps for fast operations.Interchangeable mixing blades.Specially designed for powder coatings manufacturing plants .Pneumatic operated Valve for easy & fast opening & closing.All Contact Parts MOC SS304 for better cleaning & long life.

We are manufacturers & suppliers of various types of master batch compounding extruder machines, like twin screw & single screw extruders, the applications can be pvc compounding, masterbatch compounding, black masterbatch compounding, special purpose application in compounding.

Our ACM for all purpose for size reduction opertations. Our machine designs are equivalent with Hosokawa machines. We produce ACM-1 to ACM-100. The application areas are - Powder paints, Sugar, pesticides, Cement, Toners, Resins, food products, Silica, Calciaum Carbonate, Tea, Coffy, Pharma powders, Talk, Soya flakes, Carbon black, TiO2, Epoxy resin, Spices, Alumina Hydrate, Bisphynol A, etc.

We are manufacturers & suppliers of spares for all types of twin screw extruders (co-rotating type), the lengths of extruders can be ld = 12 16 20 24 36 40 46 46 etc. The spares can be supplied as per samples drgs like - feed screw elements, kneading elements, liners, barrels, shafts. The complete set of barrel liners & screw shafts can be supplied on request the complete refurbishing of screw shafts, barrel & machine can be done at our works. The wear parts can be made in high wear resistance steel with special vacuum hardening process done along with specially coated for for wear resistance.

We are manufacturers & suppliers of single screw reciprocating extruders for the aplication of compounding of masterbatch.

As a top Manufacturer and Supplier in the industry, we bring forth Single Shaft Crusher. It is used for crushing the granular, cake bulk, and powder like products like line, fertilizers, cement, sugar and other materials which are lumpy. Made from carbon steel with manganese, its knives provide incomparable abrasion resistance during crushing. It doesn’t get heated up while in use. Its low operating cost and low power consumption make it popular.

 

The Basic Characteristics

• Type of Material Physical properties, hardness, breaking power, adhessive ness
• Size of Input lumps & output size desired
• Crushing capacity Capacity per Hr. In Cubic meters.
• Temp. Rise during crushing / Chemical properties change during crushing
• Dust generation during crushing
• Close loop / Close Circuit Processing

We offer Vibro Sievers to our respected customers at affordable price. The best solutions for screening & grading of dry & wet materials are provided by us as per the specific requirements of the customers. In comparison to other sievers, it is very low in maintenance. Its light weight, and ease of handling makes it a perfect solution. Its operation is efficient and clean.

 

Basic Features

• Light weight & easy to handle.
• Easy Assemble & very low time for cleaning.
• Efficient & Clean Operations.
• Can be fitted online with other machines, addition of additives, dust pipeline.
• Single Deck or Multiple deck design, even customized solutions.
• Very low Maintenance as compared with other options of sievers.
• Can Handle almost all types dry & wet materials.
• Direct Vibrations to screen results in self cleaning of screen during operations.

Customized Solutions In Vibro-Seiver

• Multiple motors for high power
• Multi Deck with Hinge
• Multiple Mounting Options Various MOC
• Mesh with Bouncing Balls
• Mesh with magnetic separator
• Addition of additives online
• Fix mesh / removable type
• Dust suction pipeline
• Food / Chemical Grade seals
• Design of Seiver can be Square OR
• rectangular with various levels & screens
• Screens with ultrasonic system can be provided
• Customized solutions can be offered on specific request.

We as a Manufacturer and Supplier of Air Classifying Mill take pleasure in being the one stop solution for our customers. Machines with bigger size and higher capacity like ACM-125, ACM-150, and ACM-200 are made available by us. In all sizes, we also provide Cyclone Classification for products like toner, pharma, sugar, metal powders, etc. Our product is equipped with various features like dust free operation, reliable and consistent output and economical price.

 

Features :

• Dust free operation.
• High collection efficiency.
• Easy and fast cleaning.
• Reliable and consistent output.
• Grinding and classifying in one machine with on line adjustment.
• Wide range of applications (powder coatings, toners, Pharma, food, Minerals, &
• many more size reduction applications).
• Economically priced.
• Output range from 5 kg/ hr. to 5000 kg./hr. (ACM-2 to ACM-200) ( depending upon
• input & out requirements)
• Air feeding / Screw feeding / Fines feeding system for Production models,
• depending upon the product.
• ACM with Cyclone Classification to achieve the perfect rage of particle size can be
• possible.
• Special Purpose ACM can be developed depending upon the product requirements.

 

Operating Principle of Air Classifying Mill :

• The Chips / flakes of material to be ground are conveyed from the hopper to the grinding chamber by means of variable feed screw.
• The grinding of material starts immediately when material enters in to the grinding chamber.
• (Because of high powered suction) The particle size of product /material is reduced to desirable size by grinding pins and liner.
• When the particles reach to its required size they will enter in to the air stream through baffle ring and classifier.
• We can control the particle size by variable speed available both for feeding mechanism andclassifier.
• Thus the over sized particles return into the grinding chamber for further reduction of particle size.
• Also bigger & Higher capacity machines are available like ACM-125, ACM-150, ACM-200.
• ACM with Cyclone Classification for products like toner, pharma, sugar, metal powders, etc. is also provided by special ACM machines in all sizes.

We have made ourselves a prominent figure by offering a wide assortment of Twin Shaft Crusher. Its special design makes sure that the level of sound produced by this does not exceed the admissible standards. it can be easily displaced thanks to its compact dimension and light weight. It is easy to maintain and can be made available in stainless steel construction at the request of the customers.

Charming our customers, we present a vast assortment of Hammer Mill Pulverizer. It finds its use in any size reduction job. It is equipped with low maintenance and longer life due to its heavy duty construction. It is economical to use and easy to install. Customers can get the outer shell lined with any of MS, cast iron or special steel depending on their choice.

 

Details :

• Clarion's Pulvarizers & hammer Mill Crushers can be used for any size reduction job. The heavy duty construction of Mill Crushers gives better life with low maintenance.
• It is very easy to install and proven economical. The outer shell of Mill Crusher is lined throughout with MS / Cast Iron / Special Steel as per customers choice. One can use these machines to achieve desired particle size.

Operating Principle

• Raw Material is fed by screw feeder (single / twin / three screw) on periphery of crusher through a hopper into the grinding chamber. It will minimize air pressure, greatly reducing dust problems.
• For some material suitable ventilation is recommended by introducing air on the discharge side of the crusher, this will prevent a dusty atmosphere at the inlet of Mill Crusher.
• The swinging hammers in Mill Crushers crush the materials along the stationery liners before discharging through a perforated screen at the bottom; replaceable bar type screen is available for specific application. Different combinations of screen, hammer can achieve almost any result.

Applications :

• The Hammer Mill Crushers are used for crushing or grinding materials such as - Sugar,
• Pigments, Limestone, Glass, Charcoal, Lignite, Clay, Sand, Phosphate, pesticides, Fertilizer,
• Aluminium Oxide, Slags, Coke, Silica, Bauxite, Dolomite, Grain, Barytes, etc.

 

Advantages

• High grinding tip speed up to 20000 fpm & can be adjusted as per requirements.
• Hammer mill Crusher's are specifically designed to withstand the heavy loads to grind
• abrasive materials.
• Heavy duty, replaceable, wear resistant plates in mill.
• specially treated / hard faced / heat treated hammers.
• Rigid rotor assembly.
• Customized screens / Std. Screens.
• Hammer mill crusher is provided with rubber lining to do Dust-tight or water-tight operations.
• Basic MS SS Models / GMP Models / Chemical resistance steel construction is available on
• request.

Growing with the dynamic needs of clients, we are engaged with providing a wide array of Pre Mixer to our customers. During mixing time, the power consumption is very low. Due to a lesser number of contact parts, an easy and fast cleaning. It is easy to operate and maintain thanks to its compact design which facilitates better space utilization. It is easy to handle as its top cover is light weight.

 

Advantages :

• Very low power consumption at the time of mixing time is very low.
• Batch capacity 50-400 kg. (P-50, P-100, P-400).
• Easy & Fast cleaning possible because of very less contact parts.
• Easy operating and low maintenance.
• Mixing Time adjustable for different formulations.
• Compact Design for better space utilization.
• Light structure but still vibration free operations.
• Light weight top cover for easy handling.
• Easy clamps for fast operations.
• Interchangeable mixing blades.
• Specially designed for powder coatings manufacturing plants .
• Pneumatic operated Valve for easy & fast opening & closing.
• All Contact Parts MOC SS304 for better cleaning & long life