Plastic Extrusion Machine #73654

We are offering single screw extruder - (reciprocating) etc. We are the only manufacturers of these type of extruders in India. The basic construction is same as buss swiss. We have range from 30-1200 kgs hr. Machines for powder coatings powder mfg., Toners, Plastic master batches, Chocolates, PVC granules, food processing, etc.

Utilizing our high-tech machinery and world class facility, we as a Manufacturer and Supplier, aim to fascinate our customers by merit. Single Screw Masterbatch Processing Extruder on offer is available in an assortment of varieties. The raw material used in manufacturing is of top grade quality. The manufacturing process is carried out by a team of skillful experts who put their best efforts to make sure only best possible quality is produced by us.

Being an extraordinary figure in the industry, we offer a broad range of Single Screw Reciprocating Extruder (PCS 30) to our customers. This versatile and compact small scale extruder is used for customers sampling, research and development and color shade matching. Its scale up capabilities offer top notch efficiency and flexibility. It is easy to use, economical and user-friendly. At reasonable rates, we provide it in safe packaging.

 

Details

• The Clarion make laboratory Kneader PCS 30 is a versatile, compact small scale compounding
• extruder for research and development, color / shade matching and customer sampling.
• This easy, economical, user-friendly laboratory kneader offers similar process characteristics as production scale PCS series machines.
• Samples from 300gms up to 40 kg/h. Based on its process scale-up capabilities it qualifies as a universal laboratory compounder offering a high grade of efficiency and flexibility.

 

Standard Features and Advantages :

• Representative data from laboratory samples
• Throughput rates up to 20 - 40 kg/h
• Standard Split barrel design for easy access and cleaning, easy maintenance
• Fine temperature control with independent heating Cooling Zones
• Standard segmented screw, Liners for easy replacement of wear parts
• Variable screw speed to match desired properties
• Optional - Feed Screw with hopper can be installed for small batches
• Optional – Cooling Roller with belt for the small batch production.

 

Detailed List of Basic Components

• Inlet hopper
• Complete barrel assembly with Screw Elements & Liners set fitted on barrel
• Discharge die with cooled chute
• Gearbox with Motor drive
• Main Drive Motor
• Operator panel with all standard accessories
• Volumetric Feeder Assembly (Optional)
• Chill Rolls (Optional)
• Base Table with Heat Cool Unit
• Leveling Screws

Advantages of Single Screw reciprocating Extruders Wide range of formulation can be processed without Mechanical change. (Rapid Change of formulation)Modular Design for LD ratio changes to make easily.Variable speed of screw can obtainedMinimum shut-down time for maintenance and repairs, because of split barrelHigh operational reliabilityEasy and rapid cleaningConstant and at any time reproducible product qualityLow maintenance and repair costWearing part i.e. screw elements, barrel liners and kneading pins can be replaced individuallyLong life due to robust construction Easy operatingProduction capacity range from 5 kg to 1200 kghr. TO UNDERSTAND THE WORKING PRINCIPLE OF PCS SERIES RECIPROCATING SINGLE SCREW EXTRUDER PLEASE CALL US ASK FOR CATELOGUES.

Relying on our know-how in the industry gained over years, we, as a Manufacturer and Supplier of Single Screw Reciprocating Extruder (PCS 46) have put us in the top band of the industry. It can be easily cleaned in a short time span. Our customers can also save their costs as it consumes less heat and power. It also takes lesser time and energy in case of a power failure.

 

Advantages

• No need of additional lab extruder for product development, shade / color matching, RM testing
• Easy & fast cleaning due to short length, easy & fast cooling due to water heating system
• Wide range of products can be produced on single screw extruder - like PU, PTFE, low curing, etc.
• Running cost is low as compared with Twin Screw - Low Power, Low heating cost
• Small batches can be easily possible
• Thorough cleaning is possible in small time span.
• Consistence product Quality possible due precise Temp Control, no problem of jamming, no problem of product deletion
• Low maintenance cost as compared with Twin Screw
• Modular design of Screw Elements to felicitate the change in kneading / feeding lengths
• Thru Cooling Shaft - ensures the controlled process temp. / easy cleaning of screw & avoiding deletion in the barrel.
• process length is much less than the Twin Screw extruder, ensures less residence time for product.
• machine is easy to operate
• If power failure occurs - takes less time / less energy for restart
• Due close loop heating cooling system - load on chilling gets reduced drastically

Disadvantages

• Fine processing is limited to certain extent ( in case of rejection processing)
• requires extra care to be taken
• Spares cost is high ( but / kg cost is low as compared with twin)
• Thorough Cleaning is time consuming / you may need to keep spare set of Screw Shaft