Classik Cooling Towers

Vadavalli, Coimbatore, Tamil Nadu

The tower design incorporates a FRP distribution basin with number of flower type target nozzles in it and is located at the tower top. The water, by gravity, is dispersed over the fill media uniformly and water is allowed to pass vertically down along the honey comb fills. The fan coupled directly to the motor is placed horizontally to draw air across the fill media. A small portion of water is evaporated which removes the heat from the remaining water. In warm moist air is drawn to the horizontally placed fan motor and is discharged through the fan deck, to the atmosphere. The resultant cold water is collected at the cooling tower collection sump from where it is re-circulated to the application.

Classik Cooling Towers offers a wide choice of models in space-efficient, counter flow design. Counter flow design cooling towers usually offer a smaller footprint than cross flow towers and allow maximum thermal performance out of each plan area. Counter flow towers also help minimize your pump head requirements. Classik Cooling Towers counter flow towers are available in various cell sizes and various combinations of components, in order to meet your specific application requirements and offer you the most effective value. Structural material choices include either Steel or fiberglass composites.

The standard cladding profile of corrugated asbestos cement sheet, the joints of which are lapped to minimize water spillage. The Treated Wooden Splash bars, the fill media, are supported on FRP Grids to ensure positive and permanent positioning. The wooden splash bars are of imported pine woods, chemically treated to arrest fungal or algae formations. The design incorporates accommodation of waters with very high TDS factors The hot water from the source when circulated to the collection basin with flower pot nozzles, are sprayed over the fill area. Simultaneously, air is induced through the fill media thus taking away the latent heat from the water passing through the fill media.

The fluid coils of international standards are designed and selected through software providing accurate data on thermal transfer rate based on which they are manufactured. The tower designed incorporates the shell and tube designed with copper tubing and aluminium foil fins. The water losses are 0.01% since, the circuits are of the closed loop type and the towers are most space saving energy efficient once. They are best suited for applications such as Furnace coil water cooling, DG Sets, Compressors. The fans are of aluminium die cast with adjustable pitch and are individually tested for different flow rates. They are all dynamically balanced. Since, the complete fan is of Aluminium Alloy Plastic it does not corrode when used in out door applications. Dry cooling towers are in a single unit can be provided in capacities from 1000 kw to 1500 kw and they can be multiplexed to reach many thousand or kilowatts.

Cooling towers work by using evaporation cooling. Water is pumped to the top of the cooling tower where the water flows down some flow fills to the cooling tower basin. As the water is flowing down the pvc fills air is pulled through the fills and over the water where it releases heat through evaporation. After the water has released the heat it is then pumped back through piping to a chiller where it absorbs more heat and then returns to the cooling tower. Because of evaporation the cooling tower system is equipped with a float that controls the level of water in the basin to prevent the water from evaporating away and giving the system a shot of fresh water called make-up water. When the float drops below a predetermined level a valve is opened introducing make-up water into the cooling tower system. The make-up water is generally supplied from the city water supply or even a well. High efficiency cooling towers have variable frequency drives that can be controlled by a reset schedule based on outside ambient air temperature. This feature saves energy by allowing the fan to run at lower speeds based on lower temperatures outside. HVAC Cooling towers also require water treatment chemicals and regular maintenance for cleaning, fan and motor maintenance. Some cooling towers use filters to filter unwanted particles from the water.

The evaporate cooling towers essentially combines a cooling tower and a condenser coil in single equipment. It eliminates the sensible heat transfer step of the condenser coil water which is required in the cooling towercondenser system. This permits a condensing temperature substantially closer to design wet-bulb temperature, and consequently, minimum heat process energy input.The closed circuit cooling tower was being tested at our factory with real heat load, with required water flow and was exported to Iraq after confirming the performance.The fan system sucks air through the falling water and over the coil surface. A small quantity of the water is evaporated, removing heat from the primary circuit and cooling it inside the coil. Therefore, like the cooling tower, all of the heat rejection is by evaporation, thus saving about 95% of the water normally required by a "once-through" system.!!

The name "FAN LESS FILL LESS"says it all. Devoid of either the fan or the fill media these towers are guaranteed for 100% savings in power & maintenance down time. The special aero dynamic designed FRP GI louvers minimize spillage and evaporation losses. The Hot Dipped Galvanized structural and S.S. fasteners increase the life periods of the towers. Their unique non clog nozzle atomizes water to fine mist state to ensue efficiencies of the towers and are easily maintained even during operations These Cooling Tower are designed on the principle of evaporative cooling in which, hot water comes directly in to contact with the ambient air and the cooling is achieved mainly by portion of water that is atomized to a mist state, which is then converted to vapors, thus caring away the latent heat of evaporation. In this process, water gets cooled and the air gets heated saturated thereby caring away some sensible heat from water.

The fan or the fill media these towers are guaranteed for 100% savings in power & maintenance down time. The special aero dynamic designed FRP GI louvers minimize spillage and evaporation losses. The Hot Dipped Galvanized structural and S.S. fasteners increase the life periods of the towers. Their unique non clog nozzle atomizes water to fine mist state to ensue efficiencies of the towers and are easily maintained even during operations In this process, water gets cooled and the air gets heated saturated thereby caring away some sensible heat from water.These Cooling Tower are designed on the principle of evaporative cooling in which, hot water comes directly in to contact with the ambient air and the cooling is achieved mainly by portion of water that is atomized to a mist state, which is then converted to vapors, thus caring away the latent heat of evaporation. In this process, water gets cooled and the air gets heated saturated thereby caring away some sensible heat from water.