Our Products
Leading Manufacturer, Supplier & Retailer of Ash Conditioner, Plough Share Mixer, Trough Screw Conveyor, Dust Conditioner and Screw Conveyors.
Cosben Engineerings trough screw conveyors are designed for reliable and efficient handling of powders and bulk materials in industrial processing plants. Manufactured using precision engineering and advanced fabrication techniques, these conveyors provide smooth material transfer, long operational life, and minimal maintenance requirements.
The open trough screw conveyor design allows easy access for inspection, cleaning, and maintenance while maintaining consistent material flow. These systems are widely used for horizontal and inclined powder conveying applications, especially in industries handling cement, minerals, chemicals, and fine bulk solids.
As a trusted screw conveyor manufacturer, Cosben Engineering develops trough screw conveyors that integrate easily with silos, feeders, mixers, and other bulk material handling equipment. Their flexible configuration options make them suitable for both new installations and retrofit projects in existing plants.
Key Features & BenefitsOptimized for Powder Handling
Engineered for efficient handling of powders and bulk materials such as cement, fly ash, microsilica, sand, dolomite, gypsum, and stucco, including materials that may be slightly cohesive or dusty.
Flexible Trough Configurations
Available in U-shaped and V-shaped trough designs to suit different material flow characteristics and plant layout requirements.
Reliable Powder Conveying Performance
Designed to provide stable material movement with minimal segregation, reduced spillage, and controlled discharge, supporting continuous plant operation.
Easy Maintenance & Inspection
Equipped with removable trough covers that allow quick inspection, easy cleaning, and simplified maintenance during plant shutdowns.
Built for Industrial Duty
Manufactured using robust construction and precision alignment to ensure long service life even in demanding bulk material handling environments.
Cosben Engineerings Dust Conditioner is designed for efficient dust conditioning, mixing, and humidification of dry powders generated in industrial processes. This equipment is widely used in plants handling cement, fly ash, lime, minerals, and other fine powders, where dust needs to be stabilized before discharge, storage, or disposal.
The system works by mixing dry dust with a controlled amount of water, transforming loose airborne particles into a stable, manageable material. By combining screw feeding and intensive mixing, the dust conditioner ensures uniform moisture distribution while preventing dust emissions during handling and transportation.
Cosben Engineerings industrial dust conditioning equipment integrates a screw feeder section for controlled material feeding followed by a high-efficiency paddle mixer that thoroughly blends powder with water. This design enables simultaneous dust mixing and humidification, improving material handling while reducing environmental dust pollution.
Engineered for durability and easy installation, the dust conditioner system provides reliable performance in continuous-duty operations while optimizing water usage and reducing maintenance requirements.
Key Features & BenefitsEfficient Dust Conditioning & Humidification
Simultaneously performs powder mixing and water humidification, converting dry dust into stable material that can be safely handled or conveyed.
Integrated Screw Feeding System
The screw feeder section ensures controlled material feeding, maintaining a consistent flow of dust into the conditioning chamber.
High-Performance Paddle Mixer
Specially designed mixer paddles ensure uniform mixing and effective dust stabilization, providing long operational life even in abrasive environments.
Optimized Water Consumption
Equipped with precision water sprinklers that distribute moisture evenly while minimizing water usage during dust conditioning.
Easy Installation & Reliable Operation
Compact and practical design allows simple installation in existing dust handling systems, making it suitable for retrofits and new plant setups.
Dust conditioners are widely used in:
Cement & Fly Ash Plants
Power Plants & Ash Handling Systems
Mineral Processing Plants
Chemical & Powder Processing Industries
Bulk Material Handling Facilities
They help improve dust suppression, powder stabilization, and environmentally compliant material handling operations.
Cosben Engineerings Ash Conditioner (Pug Mill Mixer) is designed for efficient dust conditioning, ash handling, and pollution control in bulk material handling plants. This heavy-duty industrial equipment is widely used in industries where fly ash, cement dust, lime dust, and other fine powders must be conditioned before disposal, storage, or transportation.
The industrial ash conditioner system blends dust collected from bag filters, cyclone separators, and electrostatic precipitators (ESP) with water or other liquids. This process converts dry airborne dust into a conditioned, manageable material that can be transported safely without releasing particulate matter into the atmosphere.
Cosben Engineerings pug mill ash conditioner features a specially designed paddle blade mixing system that ensures thorough mixing of dust with controlled moisture. The mixing action stabilizes the powder while preventing dust emissions during handling and unloading. In certain applications, the conditioner also helps recover valuable materials from dust streams and return them to the process, improving resource utilization.
Designed for continuous-duty industrial operation, the ash conditioner operates with a controlled feed of material supplied through screw feeders, rotary valves, or other discharge equipment. Water or liquid is added through atomized spray nozzles, ensuring efficient and uniform humidification while maintaining controlled moisture levelstypically up to 30% by weight depending on process requirements.
To suit different industries and material characteristics, Cosben Engineering offers ash conditioners in various material constructions, including mild steel (MS) and stainless steel (SS). System throughput capacity varies depending on the material properties, bulk density, and handling requirements of the powder being processed.
Key Features & BenefitsEfficient Dust Conditioning & Pollution Control
Stabilizes fly ash, cement dust, and fine powders, preventing airborne particulate emissions during handling and disposal.
Continuous Mixing & Moisture Control
Specially designed paddle blade configuration ensures uniform mixing and effective humidification for stable material handling.
Compatible with Dust Collection Systems
Works efficiently with bag filters, cyclone separators, and electrostatic precipitators (ESP) to manage recovered dust streams.
Robust Industrial Construction
Available in mild steel or stainless steel construction to handle abrasive, corrosive, or high-temperature materials.
Flexible Feeding Integration
Compatible with screw feeders, rotary valves, and other bulk material discharge systems for continuous operation.
Reduced dust disposal and transportation costs
Dust-free unloading and improved plant cleanliness
Lower power consumption compared to alternative dust handling methods
Improved environmental compliance in dust-handling plants
Ash conditioners are widely used in:
Cement Plants
Thermal Power Plants (Fly Ash Handling)
Mineral Processing Plants
Steel & Metallurgical Industries
Chemical Processing Plants
Bulk Powder Handling Facilities
These systems play a key role in dust suppression, ash conditioning, and environmentally responsible bulk material handling operations.
Cosben Engineerings Ploughshare Mixer is designed for high-intensity mixing of powders, granules, and bulk materials used in industrial processing plants. Built using advanced ploughshare mixing technology, the system creates a fluidized mixing zone inside the chamber, allowing materials to move freely and mix uniformly in a short cycle time.
The specially engineered plough-shaped mixing tools rotate at high speed, lifting and dispersing materials throughout the mixing chamber. This creates a mechanical fluidization effect, ensuring fast, homogeneous mixing even when handling difficult powders, additives, or multi-component materials.
Cosben Engineerings industrial ploughshare mixers are widely used in processes where precise blending, rapid mixing cycles, and consistent product quality are critical. The mixer design ensures efficient mixing while minimizing dead zones, reducing mixing time, and improving production throughput.
Designed for continuous industrial operation, the ploughshare mixer system can be configured for dry powder blending, wet mixing, or conditioning applications depending on the material handling requirements of the plant.
Key Features & BenefitsHigh-Intensity Mixing Performance
Advanced ploughshare mixing tools create fluidized material movement, ensuring uniform blending in shorter cycle times.
Fast and Efficient Batch Processing
Optimized mixing action allows high-quality mixes with reduced processing time, improving plant productivity.
Uniform Mixing for Multiple Materials
Suitable for powders, granules, additives, pigments, and fine bulk materials, ensuring consistent product composition.
Robust Industrial Construction
Manufactured using heavy-duty materials and precision engineering to ensure reliable operation in demanding environments.
Flexible Process Integration
Can be integrated with feeders, conveyors, dosing systems, and discharge equipment within bulk material handling plants.
Ploughshare mixers are widely used across industries requiring efficient powder blending and material conditioning, including:
Cement & Building Materials Industry
Construction Chemicals
Chemical & Petrochemical Processing
Paint & Pigment Manufacturing
Battery Manufacturing
Food & Pharmaceutical Processing
Magnetic Materials Processing
Ceramics Industry
Soaps & Detergents Manufacturing
These mixers help achieve consistent product quality, faster mixing cycles, and improved process efficiency in bulk material handling operations.