Anand, Gujarat, India
Our Products
Owing to our rich industrial experience and sophisticated manufacturing unit, we design a qualitative assortment of MARSHAL Horizontal Disc Mills in various sizes and specifications. Our Horizontal Disc Mills are ideally constructed to provide mill & disperse pigment particles into paint or ink media giving excellent coloristic properties & particle size. They are user friendly and equipped with numerous safety oriented mechanism makes it useful in rugged performance on shop floor. We are a renowned Horizontal Disc Mill Manufacturer, Exporter and Supplier from Gujarat, India. Buy them from us at reasonable prices.
Features
Applications
Sizes Available
Being one of the reliable Manufacturers, Exporters and Suppliers, we bring forth the Planetary Ball Mills with Four Stations to the clients. Planetary Ball Mills are used wherever the highest degree of fineness is required. Apart from the classical mixing and size reduction processes, the Planetary Ball Mills also meet all the technical requirements for colloidal grinding and have the energy input necessary for mechanical alloying processes. The extremely high centrifugal forces of the Planetary Ball Mills result in very high pulverization energy and therefore short grinding times. Planetary Mill is characterized by very fast and effective comminution by shear & impact force. This Mill is ideal for comminuting down to extremely high level of fineness without material loss. The grinding can take place in dry/wet suspension. It is well suited for mixing and homogenizing emulsions and pastes also for mechanical alloying in material research. Our Planetary Ball Mill is a vibration less machine useful for making all types of inks, paints, textile paste and also dry dispersion like various composites. The uniqueness of this machine is that this machine can make any formulations within short time. This equipment saves great amount of time & cost and is provided with electronic digital timer for errorless testing. Suitable ForAlloys, bentonite, bones, carbon fibers, catalysts, cellulose, cement clinker, ceramics, charcoal, chemical products, clay minerals, coal, coke, compost, concrete, electronic scrap, fibres, glass, gypsum, hair, hydroxyapatite, iron ore, kaolin, limestone, metal oxides, minerals, ores, paints and lacquers, paper, pigments, plant materials, polymers, quartz, seeds etc.
Features
Sigma Kneaders that we are offering are specially designed for achieving desired results in High Sheer wet milling, Pigment flushing or even high viscous mixing. Our MARSHAL’ Sigma Kneaders are manufactured from superior grade components and in compliance with the set industrial norms and standards. The performance deciding features are well studied, giving high performance yet low maintenance. We are a prominent Sigma Kneaders Manufacturer, Exporter and Supplier from Gujarat, India. We make them available in various sizes and specifications.
Features
Applications
Sizes Available
Vibro Shaker, manufactured by us, is a low cost, versatile equipment to test the pigments in paints, inks, textile pests & dry dispersion. Most of the inks and paints except paste inks having very high viscosity can be prepared with this equipment. Vibro Shaker Machine, offered by us, is much faster than the sand mill. There is no loss of solvent and so repeatability of the test can be easily established. It has two dimensional vigorous shaking and vibrating movements by which pigment particles are subjected to high shear and impact force. Glass beads, steel balls & cylinders, etc. can be used as grinding media in vibro shaker. Today, we are reckoned as one of the foremost Automatic Vibro Shaker Exporters and Suppliers. This is a low cost, versatile equipment to test pigments in paints, inks, textile pests & dry dispersion. Technical Specifications
Darteno Industries offers a wide range of Pigment Testing Accessories that mainly includes Wire Bar Coater (No. 1 to 8), C type Applicator, Four Side applicator, Mass tone scrapper, Ink scrapper, Manual applicator Hand pad, Grinding Pad, Flow Gauge kit, Bomb Kit, Drawdown Cards, etc. These pigment testing accessories are extensively used in varied industries. We have established our self as one of the ace Pigment Testing Equipment Manufacturers from India. Accessories :
Darteno Industries offers a wide range of Pigment Testing Accessories that mainly includes Wire Bar Coater (No. 1 to 8), C type Applicator, Four Side applicator, Mass tone scrapper, Ink scrapper, Manual applicator Hand pad, Grinding Pad, Flow Gauge kit, Kit, Drawdown Cards, etc. These pigment testing accessories are extensively used in varied industries. We have established our self as one of the ace Pigment Testing Equipment Manufacturers from India. Accessories :
We manufacture Turbo-Injection Mill (Lab. Horizontal Bead Mill) that is designed to make small laboratory dispersion samples while using minimum amount of raw materials. Herein, the samples are grounded, premixed, poured into feeding funnel. These materials further moved into water cooled milling chamber having 70-85% of the void volume with small grinding beads approximately 1 mm diameter. The rotation of the agitator and subsequent movement of the media creates shear and impact forces upon the turbo-injection concept for efficient particle and agglomerate reduction. A screen located at the chamber end retains the beads while the diverter end plate allows the product to either re-circulate back to the feed funnel or exit in a single pass. Samples can be taken at intervals and tested for quality. Why our Turbo-Injection Mill?
| Machine | Motor (H.P) | Bead Charge | Sample Size |
| TIM - 100 | 3 H.P | 60 - 80 ml | 100 - 300 ml |
We offer Automatic Film Applicator in three models that include basic model, Vacuum bed attached model & Textile screen attachment. Auto Film Applicator is basically used to control variable sped and constant drawdown pressure. When the samples of ink, paint or textile paste are prepared they should be used to take proper draw down of precise uniform wet -film thickness. Without proper draw down the results cannot be accurately compared on computerized color matching system. Over this applicator it is possible to take draw downs of 12 to 150 micron wet film thickness using wire bar coater or bar applicator. By using this equipment all human errors can be eliminated. Different attachments are available for different draw down required. Today, we are considered as one of the top-most Electrical Film Applicator Exporters from India.
We offer Hydraulic Press Machine in two basic models. One is economic model and the other one is advanced model. These Automatic Hydraulic Press Machines possess various technically advanced features that distinguish them from each other. We offer hydraulic press machine at very competitive price with that we have carved a niche for ourselves among the pre-eminent Digital Hydraulic Press Machine Manufacturers and Suppliers.
‘MARSHAL’- Hydraulic Press (Economic Model)
‘MARSHAL’- Hydraulic Press (Advance Model)
This machine is used normally in combination with Twin Roll Mill. These machines are used to test the performacne of pigments or polymer soluble dyes in different plastics & rubber like LDPE, HDPE, PP, PS, PC, ABS, Natural rubber, EVA rubber etc. From the melt prepared in Twin roll mill, measured piece of sample is taken and is compression molded on hydraulic press to form a fine chip. To avoid time delay separate heating and cooling zones are provided in the press. The die filled with material is subjected to high pressure in the heating zone and then is trasferred to cooling zone to solidify under pressure. This avoids warping &gives good finish and indicative chip. This machine in combination with Twin Roll Mill has become vital testing & shade matching equipment fo rplastic & master batch indus tries. Highligths :
Specifications
| Model | HP-VX | HP-AX |
|---|---|---|
| Capacity | 150 kg/cm² | 250kg/cm² |
| Temperature | 40oC - 280oC | 40oC-300C |
| Power | 3.2 KW | 3.5 KW |
| Timer | N.A. | Automatic opening and alarm after presct time by Digital timer |
| Movement of Die Plates | Electro Hydraulically Operated by Hand Lever | Electro Hydraulically operated with solenoid Operated Valve by Push Buttons |
| Pressure Gauge | Dial Type Pressure Gauge | Pressure Sensing by precise Pressure transducer & Digital Pressure readout |
Darteno Industries offers a wide range of Pigment Testing Accessories that mainly includes Wire Bar Coater (No. 1 to 8), C type Applicator, Four Side applicator, Mass tone scrapper, Ink scrapper, Manual applicator Hand pad, Grinding Pad, Flow Gauge kit, Bomb Kit, Drawdown Cards, etc. These pigment testing accessories are extensively used in varied industries. We have established our self as one of the ace Pigment Testing Equipment Manufacturers from India. Accessories
Specifications
| Muller test | Solvent Soluble Dye Test (Strength & Opacity) |
|---|---|
| Offset Ink test on triple Roll Mill | Alkyd Paint |
| Offset Ink Test on Mars Mill | Aerylic Paint |
| Vinyl Ink | Automotive Paint |
| NC lnk | Stoving Paint Test |
| Polyamide Ink | Textile Print |
| Metal Rsinate | Natural Rubber Test on Twin Roll Mill |
| Polyurethane Ink | Special Eva Rubber test on twin Roll mill |
| Ketonic Ink | Plastic Test (PVC PP, LDPE, HDPE, PS, PC) on twin roll mill |
| Water Based ink | Viscosity Test |
| Heat Stability Test in Plastic | Flow test |
| Dry colour Testing | Filter Pressure Value (FPV) Test |
We are specialized in manufacturing, exporting and supplying Filter Test Machine of world class quality. For quite a period screen life tests for rating the quality and dispersibility tests of colorants in polymer melts have been performed. But the comparison of those test were poor. Now, the draft of the new standard EN 13900-5 describes a procedure which increases the comparability of those tests. On one hand this standard describes which kind of extruder, melt pump, sieves and breaker plate have to be used and on the other hand the composition of mixture, the test routine and the evaluation is described. One parameter, the filter pressure value 'FPV' describes the quality and dispersion of the pigments. Due to standardized quality control an improvement of the products is possible. Also the ranking of the same products from different vendors by comparing the FPV results is now easier. The use of the FPV test to check raw materials ensures the quality of your products and the up time of screen changers is more predictable.
Application & OperationsThe procedure is suitable for testing colorants in the form of color concentrates in all polymers used for extrusion in melt-spinning processes. The test mixture is processed in a single screw extruder with a non-grooved barrel and a compression screw with now additional mixing elements. The polymers melt is fed with a constant pressure of 30 to 60 bar (435 to 870 PSI) to the melt pump with a volume discharge of 3 cc / revolution. Particles and agglomerates over a certain size are retained and clog the filter package. A pressure increase is observed and is correlated with the quality of the colorant. The pressure difference between the initial pressure and the peak pressure is used for the calculation of FPV filter pressure value. Computerized Control Of Filter Pressure Testing MachineWith the Filter Test Machine the recording and controls are made with an on-board Panel PC with screen. The control panel is also equipped with an in house made electronic circuit which registers and controls signals form pressure transducers and thermocouples. The test parameters can be keyed in on a very practical key board with large scroll Mouse on a pull out drawer. This feature is a lot easier to use, since the running parameters and batch data can be keyed in on the key board in the same way as with a normal PC. The PC can store nos. of test results, which can be obtained in printable media by connecting a printer. Result And Evaluation : The filter pressure value (FPV) is defined as the increase of pressure per gram colorant and calculated using by the following equation :
Where, FPV-Filter pressure value (bar/g), PS-Start Pressure in bar, P max – Maximum Press-sure in bar, MC-Quantity of colorant in gram.It is recommended to record the result accurately to one decimal place. Highlights
Youtube Video - http://youtu.be/xc4sEQx14gA
Automatic Pigment Muller, provided by us, is basic equipment for testing pigment dispersion. Automatic pigment Muller offered by us is to test pigments properties like strength and tone. Measured grinding is given to the pigment between two roughed glass plates by wetting it with high viscosity linseed oil. Standard and sample ground in the same conditions are taken out and after taking draw down, results are compared. It is also possible to determine complete dispensability curve of a single pigment. Automatic Digital Pigment Muller is available in the market at very reasonable price. Today, our company has become one of the well known Pigment Muller Machine Manufacturers in India. This is a basic equipment to test pigment dispertion; properties like strength and tone by measured grinding process between the glass pads. Pigment Muller is the basic machine to test pigment for its properties like, strength and tone. In this equipment, pigment wetted with linseed oil of proper viscosity is given measured grinding between two roughened glass plates. Standard and sample ground in the same conditions are taken out and after taking draw down, results are compared. It is also possible to determine complete dispensability curve of a single pigment. We can also provide water cooling system if required.
We have excelled in the business of manufacturing, exporting and supplying High Speed Dispersers. The High Speed Dispersers that we offer is a new, powerful and innovative generation of Lab-pilot-plant machines for mixing with maximum process control. Designed by professionals, the High Speed Dispersers is equipped with three-phase motors, which on require a three phase power supply. These motors ensure a smooth start, and have infinitely variable speed. The ‘Marshal’ Hi-speed stirrers are very quiet during operation. The motor & control panel is fully flame proof for avoiding the accidents. Our High Speed Dispersers has the new stylish and sturdy stand with mechanical height adjustment. The compact instrument control box is conveniently mounted on the stand. The central clamping system – part of the safety device – makes it safe and simple to hold the dispersion container securely in position. The container is placed on the laboratory bench between the clamping arms and is automatically centered as the arms are tightened. Our High Speed Dispersers is suitable for many different stirring tasks such as homogenization of liquid mixtures. With low or medium viscous products wall distant stirring tools such as propeller blades or dissolver discs can be used. For higher viscosities a complete mixing of merging liquids is only possible with a wall near stirring tool such as a butterfly stirrer.
FeaturesSpecifications
| Model | Description |
|---|---|
| HS-EX1 | 1 liter chamber volume capacity |
| HS-EX2 | 2 liter chamber volume capacity |
| HS-EX5 | 5 liter chamber volume capacity |
| HS-EX10 | 10 liter chamber volume capacity |
| HS-EX20 | 20 liter chamber volume capacity |
| HS-EX50 | 50 liter chamber volume capacity |
| HS-EX75 | 75 liter chamber volume capacity |
| HS-EX100 | 100 liter chamber volume capacity |
| HS-EX125 | 125 liter chamber volume capacity |
| HS-EX150 | 150 liter chamber volume capacity |
Planetary Grinding Mill is characterized by very fast and effective comminution of shear & impact micronizing. Planetary Mars Mill is ideal for lossless comminution down to extremely high levels of fineness. The grinding can take place in dry suspension. It is well suited for mixing and homogenizing emulsions and pastes or for mechanical alloying in materials research. Today, our company is one of the primary Planetary Mill Exporters and Suppliers. Marshal Mars Mill is a vibration less compact tabletop machine useful for making small amount of all types of inks, paints, textile paste and also dry dispersion. The uniqueness of this machine is that this machine can make any formulations within few seconds. In India we are the only manufacturer of this equipment. This equipment saves great amount of time and cost. One identical formulation made in VibroShaker takes 1 hour for below five micron grinding and the Mars Mill makes the same formulation in 286 seconds. In Marshal Mars Mill you can also test offset ink (40 poise resin viscosity), which you can make only in triple roll mill while other devices like shakers can only make liquid inks, Mars Mill can make thick paste formulations too. In other equipment testing you have to wash your steel beakers thoroughly to prevent cross contamination which is very expensive, useless, additional cost in pigment testing. On the other hand with this machine we provide disposable plastic flacons (cups) in which you test your specimen and after taking draw downs you can throw it away because the cost of a flacon is negligible. Additionally, sometimes it happens that customers do not provide sufficient amount of pigment standard samples for testing purpose so to test in any other wet grinding equipment we need almost six times more amount of pigment than in Mars Mill. In Mars Mill we can make the batch of any formulation as small as 20 gm using less than 0.5 gm of pigment. This mill is characterized by very fast and effective comminution (combo effects of shear & impact micronizing). It has a wide range of applications. Its ideal for lossless comminution down to extremely high levels of fineness. The grinding can take place dry, in suspension. It is well suited for mixing and homogenizing emulsions and pastes or for mechanical alloying in materials research. Mars / Planetary Mill is characterized by very fast and effective comminution by shear & impact force. Mars mill is ideal for comminution down to extremely high level of fineness without material loss. The grindling can take place in dry/wet suspension. It is well suited for mixing and homogenizing emulsions and pastes also for mechanical alloying in material research. 'Marshal' Mas Mill is a vibrationless compact talbetop machine useful for making small amount of all types of inks, paints, textile paste and also dry dispersion. The uniqueness of this cmachine is that this machine can make any formulations within few seconds. This equimpment saves great amount of time and cost. The machine is provided with electronic digital timer for errorless testing. In Mars Mill you can also test thick pasty medium, which you an make only in high energy mills. To prevent cross contamination, we provide disposable PP Cup along with the machine. Very small amount of samples (up to 20ml) can be prepared in this machine. Machine dimensions : 29cm x 42 cm x 43 cm.
Technical Specifications
| Volume of a formulation in a flacon | 15 ml |
|---|---|
| Timer | Digital with seconds setting. |
| Power Requirement(Electrical) | 0.25 hp motor; 220 volts AC single phase 50Hz |
| Machine Dimensions | 29cm X 42cm X 43cm |
| Machine Weight | 32 kg. |
| Gross Weight | 50 kg. |
