Other Products / Services #8292681

Fresh Layer manure is a natural organic by-product of the livestock sector. Fresh manure is an excellent source of fertilizer because it contains Nitrogen, Phosphorous, Potassium & other crop nutrients. However poultry manure cannot be used in it's raw form. The Layer fresh manure [LFM] contains 75-84% waster. LFM is a big nuisance world-wide as it is the breeding site for flies & source of ammonia odour pollution. Flies are the cause of major health problems in areas & communities surrounding Layer farms.
Nitrogen forms nitrates and other compounds which leach into the soil effecting ground water and also leads to nutrient imbalances and phyto-toxicity in crops. Due to high waster content, disposal of manure involves high labour & transportation cost. it is estimated that a farm with 1, 00, 000 layers produces 10 tonnes of manure / day or 3, 650 tonnes of manure per year. Layer manure is rich in many essential Plant Nutrients like N, P, K. If processed properly it will give a dry, baggable organic fertilizer which can be stored and used.
Manure management in layer farms has become a critical issue due to stringent pollution control measures implemented by governments.

Salient Features of Our technology :

• Starts with fresh manure in 'as available' condition from the farm without any processing / drying required before loading the manure into our dry manure plant.
• Efficient vacuum drying system which eliminates odour and air pollution.
• Robust built machinery, designed for safe operations over many years.

We offer our 'Dry Layer Manure Plant' in 2 capacities, namely :

• 10 tonnes per day of Layer manure drying.
• 20 tonnes per day of Layer manure drying.

We manufacturer Feather Pluckers that are used by broiler farmers for poultry operations. De-Feathering machine or Feather Plucker as they are called is one the most important machine in Poultry Processing.
The Pluckers we make having four way adjustments for flexibility of plucking different sized birds from 1.0 kg to 3.0 kg (Live wt.). Made in food grade stainless steel, it has all the provisions for giving best feather plucking jointly with our Hot water Scalder. It also called as De-feathering machine.
The Feather pluckers are fitted with specially made food grade rubber fingers.

Features :

• Conveyor based feather plucker
• We offer four way adjustments for flexibility
• Plucking different sized birds from 1.0 kg to 3.0 kg (Live wt.).
• Specially made up of food grade rubber fingers.

Screw Chillers are made of food grade stainless steel to suit the processing capacities from 2000 birds per day to 20, 000 birds per day. This equipment is used to chill the bird after the process of scalding and de-feathering so that it can be made ready to be stored. On the request of our esteemed client, we also provide a Packaged Water Chiller to supply uninterrupted flow of Chilled water.

Features :

• Screw Chiller made in food grade stainless steel;
• It can process from 2000 birds to 20, 000 birds per day.

This equipment is part of the Mini Processing unit consisting of Killing cones, hot water Scalder, Feather Plucker drum, Screw chiller, Drip Roller drum, Portioning machine & Vacuum packing machine etc. All the equipment / machineries are made in food grade stainless steel for maintaining most hygienic conditions in the meat processing area.

A fully conveyorized plant starts with loading of birds on conveyor trolley / shackles and ends with hock cutting to discharge the bird directly into a chiller.
The conveyor passes through different processing stages while birds are kept online throughout. Most of the processing is done automatically in special purpose machines and evisceration is done manually while bird is still on the conveyor shackle.
Hybrid plant uses some of the most important features of a conveyorized plant with mini processing equipment. It combines the use of conveyor and some equipment for Online processing with scalder and feather plucker kept Offline. The plant is custom built for increasing the adaptability of processing to get both the bird with skin as well as skinless birds while lowering the cost of installation.

Details :

• Online processing : Stunning, Halal, Bleeding, Neck removal, Hock (leg) cutter.
• Offline processing : Hot water scalder, Feather plucker, Evisceration.
• Hybird Plant on stand : Capacity : 1000 - 4000 birds per day.
• Construction : Overhead conveyor, T Track with nylon Rollers, Non-rust Aluminium trolleys, Non-rust SS shackles, Driven by geared motor. Total Argon TIG welded.

Poultry dressing or Slaughter Conveyor is a conveyor based Semi – Automatic Slaughter Plant. It is also known as slaughter plant. It consists of an overhead conveyor & other processing machinery. The birds are stunned, dressed and chilled in most scientific & most hygienic manner.

Features :

• Can be set up in a shed or building of 1500 to 3000 sqft.
• Scientifically designed to dress the bird in most Hygienic manner
• Adopts advanced engineering for semi automatic processing
• Covers All the stages from Stunning to Halal to Defeathering automatically
• Total stainless steel construction.
• Evisceration (Removal of internal body parts) is done manually.

All our Rendering plants come with advanced odour control Barometric Spray system. Our Waste Rendering Plants for finds wide application in poultry processing industries. The Baro spray system sprays are used to ensure Environment-friendly operation in slaughterhouses, rendering cookers. These barometric spray for rendering plants are easy to install and carries low power consumption.

Features :

• Environment friendly operation in slaughterhouses
• Easy to install
• Carries low pressure consumption

Available in different capacities, they are generally supplied in 250 kg to 1000 kg capacity range. These are engineered in stainless steel, integrated and skid mounted and supplied on turn-key basis as per client's requirement.

Highlighted Features :

• Fully Integrated Design
• Compact design
• Highly durable
• Long functional life
• Less energy consumption
• Easy to use and install

Hot water scalder is an important equipment in poultry slaughter house operations. It heats water & maintains it at suitable temperature continuously so that the Poultry Feathers are softened and removed during Plucking operations with out damaging the skin.
Our hot water scalder incorporates dual heating concept. It comes fitted with best quality electrical heaters along with provision for direct Gas burner under it. It is Robust but portable and comes with standard thermostat control for automatic temperature control. Scalders are supplied in different sizes as per processing needs. Our Scalders are provided with following standard fittings:

• A stainless steel Scalder Body in SS 304 with 2 or 3 Electrical Heaters;
• A Stainless steel Cage for loading and Lifting of Birds from Scalder;
• A Stainless steel Lifting Pole & Truss with V Pulleys, Bearings for Lifting SS Cage;
• A Electronic Control Box with Thermostats, 2 Contactors, Mcb, Digital Temp Controller etc;
• 2 Core, 4 mm sq. Heavy duty wires ( 3 x 10 ft each) for connecting Electrical heaters;
• Suitable wire for Thermostat connection;
• A heavy duty, Easy Lift Winch with SS handle to lift Cage with birds with just 6 turns;
• A Gas burner;
• A separate Gas Geyser for Hot water Intake during continuous Scalding;
• SS Flap for arresting Burner flame;
• Separate Cover Box to prevent water spillage on Electrical Heater.

The scalder can be heated by propane or bursh and gas in standby mode and switched to Electric Heating for proper temperature control.

 

The distillation plants are used in the extraction of volatile spice oils. Available in different capacity range, they are generally supplied in 250 kg to 3000 kg capacity range. These are engineered in stainless steel, integrated and skid mounted and supplied on turn-key basis as per client's requirement.

Features :

• For widest range of distillation plant
• Extraction of volatile spice oils
• Supplied capacities from 250 to 3000 kg
• Supplied on Turn-key basis
• Spice Distillation Plants for raw materials like ginger oil, nutmeg oil; Cinnamon bark & leaves, clove and clove leaf oil etc.

The Stable Grade Bleaching Powder Plants supplied by us are easy to install and offers low power consumption. These are High in performance, Made of high-grade stainless steel.
The caustic soda used in these stable grade bleaching powder plants helps in adjusting plant waste water pH ranges. Available in customized form, these are efficient in processing of dry free flowing bleaching powder without hard lumps.

Highlighted Features :

• Easy to Install and Offers low power consumption.
• High in performance.
• The Plants are made up of high grade stainless steel.
• The caustic soda used in these stable grade bleaching powder plants helps in adjusting plant waste water pH ranges.
• These plants are efficient in processing of dry free flowing bleaching powder without hard lumps.

We offer Stainless Steel Reactors in S.S. & M.S that are available with Jacket or with Limpet Coil arrangement for thermic oil circulation.
These industrial steel reactors are:

• High in performance
• Highly Durable
• Corrosion resistant and
• Supplied in capacities up to 5000 liters.
• It can be customized

We can also customize these reactors adhering to the designs, capacities, accessories and specifications as demanded by our clients.

We manufacture & Supply Ribbon Mixers are efficient in proper mixing of different powders, dry & wet ingredients. These ribbon mixers or ribbon blenders are made of best grade raw material and are suitable for mixing pickles, pre-cooked dal, ready-to-eat mixes and chemicals. Available in capacities ranging 100 lts to 3, 000 lts these are in high demand in the market.

Features :

• Efficient in proper mixing of different powders, dry & wet ingredients.
• Made of best grade raw material.
• Suitable for mixing pickles, pre-cooked dal ready-to-eat mixes and chemicals.
• Available in capacities ranging 100 lts to 3, 000 lts.

Our Screw Conveyors are durable, high in performance, low on maintenance and can be easily installed as well as disassembled. Available in different heights and diameters these screw conveyors are fabricated from best quality stainless steel that makes it corrosion resistant and extremely durable. These conveyors are stringently checked before delivering to the market.

Features :

• Durable
• High in performance
• Low in maintenence
• Easy to install as well as disassembled
• Available in different heights and diameters

Poultry Processing Plants are Conveyor - based chicken slaughter plants having an overhead conveyor and full range of process machines. The birds are dressed on the conveyor through all the important stages of processing such as stunning, halal, hot water scalding, de-feathering, evisceration & chilling etc. The conveyor based operations are scientifically designed machines ensuring the highest levels of hygiene providing the best quality of meat. They are designed for dressing capacities of 250 to 2000 Birds Per Hour (BPH).

The essential oil plants for distilling the volatile essential oils from flowers are supplied in stainless steel. These are also known as Field Distillation Units (FDU) because most of these are installed right in the fields or Plantations where these flowers are grown.  

Our plants are designed :

• For giving the best quality of oil
• Free of burnt odor
• Free of moisture
• Highest yield of essential oil

 

These cardanol resin plants are used in the processing of Phenolic and cardanol in 5 TPD and 1500 TPA capacity. These plants are manufactured in conformation to the international standards and are known for easy installation, high capacity, durability and outstanding quality.

Features :

• Easy installation
• High in capacity
• Durability and outstanding quality
• We offered resin plants based on cashew nut shell liquid

These Gum Resins originates from desert trees from Somalia and Oman. For this, deep incisions are made in the tree trunk from which a milky juice exudes and hardens over a week or a month when it comes in contact with the air. This juice on hardening results in oleo gum resin. Essential oil is extracted from these Gum Resins by steam distillation.

Features :

• Robust Construction which assures both efficiency and durability
• Excellent quality of oil
• Supplied up to 500 kg/batch
• Supplied on Turn-key basis
• Distillation Plants for raw materials Frankincense and Myrrh

We offer a precision engineered range of Electrical Stunner machine  that cater to the requirements of poultry industry. It is a device used in abattoirs to stun an animal in order to make it unconscious when it is bleed out. Robustly constructed, our electric stunner is ideal for small animals. Further, these can also be made as per the specific requirements of the clients.

Used for :

• It is a device used in abattoirs to stun an animal in order to make it unconscious when it is bleed out.
• Robustly constructed, our electric stunner is ideal for small animals.

The hot water Scalder for Conveyorized plant are of Continuous type. They are made in different sizes suitable from 250 birds per hour to 2000 birds per hour capacity. Scalders have different heating and agitation options depending on capacity. They are made in stainless steel and play a crucial role in scientific & hygienic processing of poultry. These scalders have electronic controls for maintaining the temparature of water with in a close range.
Our scalders are efficient in scalding chicken in a clean, fast and easy manner. We can also customize these scalders in terms of temperature controls, agitation mechanism,   design and capacity.

Features :

• Its a conveyor based hot water scalder.
• Offers scientific & hygienic poultry operations.
• Efficient in scalding chicken in a clean, fast and easy manner.
• It can be customized.

Poultry dressing machineries cover a range of stand-alone equipments for dressing of poultry in non-conveyor mode. These includes killing cone stands having 8 to 24 cones, hot water scalder, feather plucker, portion cutter, screw chiller and drip roller, Work Tables, Evisceration Tables etc.
These machineries are required for Efficient dressing of poultry. These machineries are designed for dressing capacity of 500 to 2000 Birds Per Day (BPD).

Features :

• Completely Stainless Steel construction in SS 304 grade
• "C" type sturdy body
• 10 Inch SS Cutter Disc with safety flap
• Disc mounted on SS shaft & SS Bearing Housing
• V Pulley & Belt with guard
• 1 HP motor ( Single phase or Three Phase ) with cover as required
• Anti-Vibration pads
• 1 year Warranty for Fabrication & All Material
• Provided with Wooden Box for transport & Electrical Push button switch ( Optional)

This model comes in two capacities only. 250 Kg & 500 Kg per batch of rendering. The Digestor of the Rendering plant is directly fired by firewood / coal / briquettes to heat the waste inside to bring it to a temperature where it is sterilized and cooked. In this process it is also homogenized and ultimately vacuum dried before the 'Meat & Bone Meal' is ready for discharge.

Features :

• Environment friendly operation in slaughterhouses
• Easy to install
• Carries low pressure consumption

Our killing Cone Stand comes in different capacities from 8 cones to 24 cones. The birds are placed in the cone & are allowed to bleed, halal while the shell rotates. This is part of poultry dressing machineries which can dress 500 to 2000 Birds Per Day (BPD).

Features :

• Different capacities from 8 cones to 24 cones.
• It can dress 500 to 2000 BPD.
• Its a non-conveyor based processing equipment.

We manufacture complete range of Poultry Processing plant & machineries. These include :

• Poultry Processing plant with Conveyor for dressing of 500 to 1000 Birds Per Hour (BPH) i.e. 10, 000 Birds Per Day (BPD).
• Poultry Processing Equipment ( with-out Conveyor) to process 500 to 2000 BPD.
• Rendering Plants for converting all the poultry waste into protein rich meat meal.

We specialize in the supply of Essential Oil Distillation Plants for the widest range of Essential Oils from the common to the exotic. Our Essential Oil plants have a fully integrated design and are based on successful Processing Technology. The Distillation Plants are engineered to give excellent results and perform hassle free operations for years. Their design is based on the particular type of Raw-material that is to be distilled. The Process technology and engineering design ensure consistency and optimum yield of the best quality of oil. Essential Oil Distillation is done in different ways depending upon the type of raw-material. It is done either by Steam distillation method or hydro-distillation method. Our Plants have been supplied for widest range of oils. An abstract list of essential oils given in following categories :

• Common Oils: Lemongrass, Citronella, Geranium, Palmarosa, Patchouli, Eucalyptus Oil etc,
• Floral: Rose, Kewda, Champa, Tuberose,
• Spices Oils: Ginger, Nutmeg, Cinnamon bark oil,
• Gum Resins: Frankinsence, Myrrh etc.
• Exotic Oils: Vetiver, Sandalwood, Agarwood oil.

Essential Oils are the true essence of the botanical plant or plant part. They are volatile oils extracted by distillation from a part of the botanical plant (flower, seed, leaves, bark, wood, stem, grasses, rhizome or roots).
Essential Oil Plants are supplied in stainless steel as well as mild steel depending on the oil to be extracted.
The plants made of mild steel distill common essential oils of aromatic grasses and leaves such as Lemongrass Oil, Eucalyptus oil, Mentha oil, Citronella Oil, Palmarosa oil etc. These Distillation plants are easy to install and operate. These are widely used as Field Distillation Units (FDU) because they are installed right in the fields in remote areas.

The plants made of mild steel distill common essential oils such as Lemongrass oil, Eucalyptus oil, Mentha oil, Citronella oil, Palmrosa oil, etc. These plant are cheaper than Stainless Steel plants but work as effectively. These are widely used as Field Distillation Units (FDU) because they are installed on the Plantations or in remote hilly areas.

Lung suction gun removes the lung from inner cavity by vacuum suction. This operation removes lung as well as other residual matter inside the bird carcass.
Uses of Suction Gun : Vacuum Lung Suction Gun used to remove lung as well as other residual matter inside the bird carcass.

The Mini processing plant is a setup of Non-conveyorized equipment specific for small and mid-sized dressing units. All the equipment is made in food grade stainless steel & built to the highest standard of engineering. They are convenient to set up and can be located at farms, market shops or at butchery's at larger establishments. The Stainless steel construction maintain excellent hygiene, low maintainance and long life for equipment.

Our plants are designed for giving the Best Quality of oil, Free of burnt odor, Free of moisture and with the Highest yield of oil.

Highlighted Features :

• Fully Integrated Design;
• Excellent finish & better production;
• Compact design;
• Highly durable;
• Easy to use and operate;
• Less energy consumption;
• It gives High yield oil & best quality of oil.

 

We are offering aloe vera gel and juice extraction plant. Aloe vera has played a significant medicinal role for thousands of years. Egyptians, assyrians & mediterranean people used the dried latex primariliary, but also the gel. In egypt, aloe was called the plant of immortality. commercially distinct parts of the aloe vera extraction plants are used medicinally. The gel from the fresh leaf is used in a wide range of internal & external applications. Aloe is processed using the hand filleted or whole leaf method. Careful processing of aloe gel is necessary to maintain activity. we supply completely integrated plant for extraction of aleo vera jel & juice from aleo vera leaves. These aloe vera jel and juice plants are designed as per international standard ( gmp) and constructed from s.s. 304 or s.s. 316 grade stainless steel. some of its essential features of our plant are as follows: completely integrated designcustom-built capacity from 1 ton to 10 tons. our plant constructed from superior quality ss 304 /316 grade stainless steel. low temperature processingentire plant in stainless steelsupply on turn-keyhighly effective owing to its quality and puritylow maintenance

We are offering waste rendering palnt. Poultry waste rendering plants for sterilized meat meal are an indispensable part of poultry dressing operations. Poultry dressing or slaughter results in waste which is almost 30 % of live bird weight. All the waste resulting from processing is pressure cooked, sterilized & rendered into sterilized meat meal. This is also technically called as poultry bye-product hydrolyzed feather meal (pbhfm). this meat meal made from poultry waste contain about 60% protein and 20-22% fat. Hence rendering plants are also known as protein recovery plants. rendering is a batch process. These poultry waste rendering plants are supplied in different capacities from 500 kg. To 3500 kg of waste per batch. These can process about 6000 kg of waste per day in 1 digestor. A battery of digestors are used when waste is in larger quantity. Larger batch capacities can also be supplied. following are some of the important features of our rendering plants: 1.incorporates the latest vacuum drying operation2.digestor-cooker- homoginiser has all the safety features for consistent operations3.incorporates barometric spray system to absorb all the foul smell. It prevents air pollution to ensure eco-friendly operations4.robustly built5.provided with sophisticated monitoring system to ensure maximum convenience and safety of operation advantages: 1.prevents environment pollution by disposing of all biological waste2.offers optimum utilization of animal resources since meat meal is used for making animal feed3.more effective and profitable than any other waste-disposal method4.converts entire poultry waste into high protein sterilized meat meal.

We are offering digestor cooker homonizer. Poultry waste rendering plants for sterilized meat meal are an indispensable part of poultry dressing operations. Poultry dressing or slaughter results in waste which is almost 30 % of live bird weight. All the waste resulting from processing is pressure cooked, sterilized & rendered into sterilized meat meal. This is also technically called as poultry bye-product hydrolyzed feather meal (pbhfm). this meat meal made from poultry waste contain about 60% protein and 20-22% fat. Hence rendering plants are also known as protein recovery plants. rendering is a batch process. These poultry waste rendering plants are supplied in different capacities from 500 kg. To 3500 kg of waste per batch. These can process about 6000 kg of waste per day in 1 digestor. A battery of digestors are used when waste is in larger quantity. Larger batch capacities can also be supplied. following are some of the important features of our rendering plants: 1.incorporates the latest vacuum drying operation2.digestor-cooker- homoginiser has all the safety features for consistent operations3.incorporates barometric spray system to absorb all the foul smell. It prevents air pollution to ensure eco-friendly operations4.robustly built5.provided with sophisticated monitoring system to ensure maximum convenience and safety of operation

The stable grade bleaching powder plants supplied by us are easy to install and offers low power consumption. These are high in performance, made of high-grade stainless steel. the caustic soda used in these stable grade bleaching powder plants helps in adjusting plant waste water ph ranges. Available in customized form, these are efficient in processing of dry free flowing bleaching powder without hard lumps. highlighted features: 1.esy to install and offers low power consumption. 2.high in performance 3.the plants are made up of high grade stainless steel. 4.the caustic soda used in these stable grade bleaching powder plants helps in adjusting plant waste water ph ranges. 5. These plants are efficient in processing of dry free flowing bleaching powder without hard lumps.

The cardanol resin plants-based on cashnew nut shell liquid offered by us is based on cashew nut shell liquid. these cardanol resin plants are used in the processing of phenolic and cardanol in 5 tpd and 1500 tpa capacity. These plants are manufactured in conformation to the international standards and are known for easy installation, high capacity, durability and outstanding quality. features: 1.easy installation2.high in capacity3.durability and outstanding quality. 4.we offered resin plants based on cashew nut shell liquid. specifications: resins capacitytpd tpaphenolic resin from cnsl 5 1500cardanol from cnsl 5 1500

We are offering stainless steel tanks. over the years we have been fabricating stainless steel tanks adhering to the designs and specifications of our esteemed clients. These stainless steel tanks are made of premium quality stainless steel and are corrosion resistant, durable, high in performance, easy to install and offered in different capacities. highlighted features: 1.made up of premium quality stainless steel tanks2.corrosion resistant3.highly durable4.high in performance5.easy to install 6.offered in different capacities.

We supply storage tanks in stainless steel are made of premium quality stainless steel and are corrosion resistant, durable, high in performance, easy to install and and offered in different capacities. Following are the highlights/features of our exclusive range: 1.Made of premium quality stainless steel2.Corrosion resistant3.Durable4.High in performance5.Easy to install and offered in different capacities. Machines and equipment: 1.High in performance2.Sturdy & durable3.Low in maintanace4.Excellent finish

Poultry Processing Plants are Conveyor - based chicken slaughter plants having an overhead conveyor and full range of process machines. The birds are dressed on the conveyor through all the important stages of processing such as stunning, halal, hot water scalding, de-feathering, evisceration & chilling etc. The conveyor based operations are scientifically designed machines ensuring the highest levels of hygiene providing the best quality of meat. They are designed for dressing capacities of 250 to 2000 Birds Per Hour (BPH).

We specialize in the supply of Essential Oil Distillation Plants for the widest range of Essential Oils from the common to the exotic. Our Essential Oil plants have a fully integrated design and are based on successful Processing Technology. The Distillation Plants are engineered to give excellent results and perform hassle free operations for years. Their design is based on the particular type of Raw-material that is to be distilled. The Process technology and engineering design ensure consistency and optimum yield of the best quality of oil.