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Ecostruct Engineering Pvt. Ltd.
gstGST : 27AACCE9953F1ZE Write a Review

Steel & Steel Products

We offer a complete product range of Roll Formed Steel Section

Roll Formed Steel Section

80 - 120 / Kilogram Get Latest Price
  • Min. Order (MOQ) 50 Metric Tons
  • Country of Origin India
  • Material Mild Steel, Steel, Galvanized Steel, To Stainless Steel.
  • Thickness 1.5-2mm, 2.5-3mm, 5.5-6mm
  • Length 3000-4000mm, 4000-5000mm, 8000-9000mm
  • Application Constructional, Manufacturing Industry
  • Grade AISI
  • Feature Corrosion Proof, Eco Friendly, Excellent Quality, High Strength, Perfect Shape
  • Finishing Polished
  • Dimension 100-200mm, 200-300mm, 300-400mm
  • Size 0.5 mm to 6 mm or more
  • Brand Eco Roll Form
  • Brand ECOSTRUCT

Roll forming is a continuous process used to produce long metal sections by passing a metal sheet or coil through a series of specially designed rollers. Each roller gradually bends the material to form a desired shape or profile. Roll forming is typically used to produce uniform and precise shapes in large quantities, especially for construction, automotive, and industrial applications.

ey Characteristics of Roll Forming Steel Sections:

  1. Material:

    • Steel is a common material used in roll forming, as it offers strength and durability. It can be plain carbon steel, galvanized steel, or stainless steel, depending on the desired properties.
  2. Process:

    • The steel is fed into the roll forming machine, which consists of multiple stations with sets of rollers.
    • The rollers gradually bend the steel into a specific shape, often a channel, angle, or U-section.
    • The process can create various profiles such as C-channels, Z-sections, U-channels, and other custom shapes.
  3. Continuous Process:

    • Roll forming is typically continuous, meaning that long sections of steel can be produced without the need for stopping and starting the machine.
  4. Shape and Size:

    • The section shapes produced can range from simple to complex geometries. They are typically thin-walled and uniform.
    • Roll-formed steel sections can be made with thicknesses ranging from thin gauges (e.g., 0.5 mm) to thicker gauges (e.g., 6 mm).
  5. Advantages:

    • High production rates: Continuous production of uniform and accurate shapes.
    • Strength and durability: Steels inherent strength is retained in roll-formed sections.
    • Minimal waste: The process is efficient and produces minimal scrap material.
    • Consistency: Roll-formed sections have consistent dimensions, making them ideal for assembly and integration into larger systems.
  6. Applications:

    • Construction: Steel framing, purlins, channels, studs, and roof profiles.
    • Automotive: Structural components, trim, and body parts.
    • Industrial: Racking systems, shelves, and support structures.
  7. Customization:

    • The machine can be adjusted to create custom profiles, depending on the project's requirements. This makes roll forming ideal for both standardized and specialized products.

Roll forming is particularly advantageous for high-volume production, where consistency, speed, and minimal material waste are critical.

Additional Information:

Payment Terms : L/C

Packaging Details : Packaging details for roll-formed steel sections are essential to ensure that the products are protected during transportation and handling, and that they arrive at their destination in good condition. Packaging also helps in the efficient handling and storage of the steel sections, particularly for large or long items. Here are the common packaging details for roll-formed steel sections:

1. Type of Packaging
Bulk Packaging: The sections are typically bundled together and secured with straps or bands. This is common for longer sections like steel beams, purlins, or channels.
Wooden Pallets: For smaller sections or custom shapes, wooden pallets may be used to stack and secure the products. This is common for handling smaller, lighter pieces.
Steel Strapping: Heavy-duty steel bands are used to bundle the sections tightly. This method ensures that the sections stay secure and do not shift during transit.
Plastic Film or Shrink Wrapping: Some products may be wrapped in plastic film to protect them from moisture and corrosion, especially for items that may be exposed to weather conditions.
End Caps: The ends of the steel sections may be capped with plastic or metal caps to prevent damage or distortion to the edges during handling and transportation.
2. Size of Packaging
Length of Sections: Roll-formed steel sections can be quite long, so the length of the sections is a crucial consideration when determining packaging. Long sections are usually bundled in a way that allows for safe stacking and shipping.
Volume of Bundles: The steel sections may be grouped into bundles, with each bundle consisting of multiple sections of the same size or shape.
Stacking: For easy stacking and shipping, the sections might be placed at specific angles or stacked vertically in crates or on pallets to minimize space and ensure stability.
3. Weight Considerations
Since roll-formed steel sections can be heavy, the packaging needs to be able to support the weight of the steel. Packaging materials such as wooden or steel pallets, or heavy-duty banding, are used to support and balance the weight of large or heavy bundles.
The weight of each packaged unit is typically noted for shipping logistics, as it impacts freight costs and handling equipment.
4. Protective Coatings
Corrosion Protection: If the steel is coated (e.g., galvanized), the coating may be further protected during packaging with plastic wrapping, or the products may be stored in climate-controlled environments to prevent damage.
Moisture Prevention: Moisture protection is particularly important for products that are exposed to outdoor elements during transport or storage. Plastic wraps or moisture-resistant paper can be used to protect the steel sections from rusting.
5. Labeling and Documentation
Labels: Each bundle of roll-formed steel sections is typically labeled with important information such as:
Product code or part number
Material grade and coating type
Dimensions (length, width, thickness)
Quantity of sections in the package
Manufacturer or supplier information
Shipping Details: Shipping documentation includes handling instructions, delivery addresses, and any special handling requirements.
6. Loading and Shipping Considerations
Flatbed Trucks: For large or long steel sections, flatbed trucks are commonly used for transport. These sections are carefully loaded and secured using strapping or chains to prevent shifting during transit.
Containerization: For international shipping, steel sections may be placed in shipping containers, ensuring that they are secured in place to avoid movement.
Forklift and Crane Handling: Due to the weight and size of some roll-formed steel sections, forklifts or cranes may be used to load or unload the packaged items.
7. Storage and Stacking for Warehousing
In storage, roll-formed steel sections are usually stacked on racks or pallets to keep them organized and ensure they do not get damaged. Proper spacing is also essential to avoid issues like rusting or denting from pressure or friction.
8. Environmental and Safety Considerations
Handling Instructions: Proper safety warnings and handling instructions are provided to ensure that workers are aware of the risks associated with lifting and moving heavy steel sections.
Sustainability: Many manufacturers use recyclable or reusable packaging materials to reduce environmental impact.
In summary, packaging roll-formed steel sections involves careful attention to size, weight, and protection from corrosion, while also ensuring safe handling, storage, and shipping. This helps to maintain the quality of the steel and minimizes the risk of damage during transport and delivery.

Delivery Time : 8-10 Days

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