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Water Cooled Furnace Power Cables

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Water Cooled Jumper Cable

These cables are used as supplementary cable to connect kickless cable and gun are of the single conductor only. To meet the connector needs in the resistance welding operation. Electromech offer a broad variety of secondary cable. Each cable is design and built to perform with maximum efficiency and economy in its in depended application. Electromech water-cooled jumper (Aid)cable to electrically connect distant points which move in relation to each other such as,

The movable gun-arm of the certain types of welding guns to the electromech cable.

On a multiple spot welding machines.

Electromech water cooled jumper & sub cables are flexible rope types secondary connectors, assembling with high conductivity terminals. There are sheathed with reinforced abrasion & oil resistant hose. Free water passage is insured by means of an open spring core progressing the entire length of the cable. Thus permitting the cable to operate under the condition of acute bending without obstructing the water flow.

TERMINALS
Straight lugs are machined from high conductivity electrolytic Copper bar stock.
Bends lugs are forged and machine from high conductivity electrolytic copper.

WIRE CONSTRUCTION
This is a made from 0.05mm2 electrolytic grade Copper wire. Each bunch or herringbone construction to reduce the rate of wire facture by providing lateral surfaces wears areas. The total sectional area shall not be less than the sectional area as per MCM/mm2 rating.

Wire connection to terminal
Water is terminated in a crimped in soft electrolytic tube and the soldered to the terminals.
Wire cannot melt out during brief overloads

FLEXIBLE HOSE COVER
The outer rubber hose made of heat resistant on its inner Surfaces & abrasion resident on its outer surfaces.

WATER FLOW
Coiling water is passed at the rate of 3 lit/ min at the pressure of the 6kgf/ cm2 and the pressure drop does not exceed 0.7kg/ cm2

WATER PRESSURE
The cable is tested at a pressure of 6 kgf/ cm2 (kcs) to ensure then there is no leakage or hose damage.

Optional feature
ROTECTION SLEEVES: - In order to eliminate breakage of strands due to frequent acute bending operation, projection sleeves are provided on the area of both the terminal joints.

Water Cooled Sub (Aid) Cable – Technical Parameter chart
Specification	Length	180 mm2 (360 mcm)	Remarks
d.c resistance at 25o c	1.0 m	Below 110 micro ohms
d.c resistance at 25o c	1.5m	Below 165 micro ohms
Coolant Flow rate	1.0 m	More than 3 lit/ min	Pressure loss 0.5 kgf / cm2
Coolant Flow rate	1.5 m	More than 3 lit / min	Pressure loss 0.5 kgf / cm2
Temp rise of coolant	1.0 m	46o c at 6600 amp count.	At coolant flow rate of 7 lit /min
Temp rise of coolant	1.5 m	47o c 5700 amp count	At coolant flow rate of 7 lit /min
Weight	1.0 m	3.5 kg. approx

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Water Cooled Sub Jumper Cable

To meet the connector needs in resistance welding electromech offers a broad variety of secondary connector. Each cable, secondary shunts are designed and built to perform with maximum efficiency & economy in its intended application. Electromech air cooled jumpers cables are required to be electrically connecting distant points which move in relation to each other. Such as
The movable gunarm of certain types of welding guns to electromech cable.
On multiple spot welding machines

Electromech air cooled jumpers are extra more flexible rope type secondary conductors with connector, swage- formed on each end for maximum flexibility & cooling. The standard terminal width is 32 mm. if wide terminal is required, please specify when ordering.

Terminals
Terminals are made for soft electrolytic copper tube.

Wire construction: - This made from 0.05 mm2 electrolytic grade copper wire each bunch of herringbone construction to reduce that the rate of wire fracture by providing the lateral surface wear areas. It is a total sectional area shall not be less than the appropriate sectional area per MCM/mm2 rating

Wire connection to Terminals: - Wires are brazed crimped in the soft electrolytic copper Tube. Wire can not melt out during brief overheads.

Flexible cover: -A loosely fitting rubber impregnated sheath encases most Cable styles for mechanical protection.

Optional feature
Protection sleeves: - In order to eliminate breakage of strands due to the frequent acute bending operation, protection sleeves are, provided on the area of both the terminals joints.

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Kickless Cables

1. Design of Kickless Cable as per Customers Specification & Requirement and drawings.2. High flexibility for good working efficiency.3. Special type of Rubber hose with the good flexibility and its Pressure Capacity more than 10 Kgcm2 and protect to high temperature water for safe operation. Covering of good pressure resistance, heat resistance, wear resistances.4. Excellent cooling effect even in continued welding operation.

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Water Cooled Jumper Sub Cables

2,800 /Meter Get Latest Price

Specification of Water Cooled Jumper / Sub Cable:
1.	Designof Cable as perCustomers Specificationwith very less tolerance.
2.	Special type of rubber hose with the High flexibility, more than 10Kg/cm2 Capacity and to protect to high temperature water for safe operation.Excellent cooling effect even in continued welding operation.
3.	Copper wire size is 33 Gauge for300 MCM & 400 MCMas per standard ofRWMA.
4.	Accurate copper straight lugs or copper bend lug with99% conductivityofElectrolytic Copper. Little Impedance & little Reactance drop.
5.	Fantastic water testing unitswith Pressure 10 to 12Kg/cm2, each and every Cable are tested.
6.	Good Quality productwithLong Lifeand very competitive rate.Long cable life reduces cable cost per weld - the true measure of cost cable.
7.	We havegood team of engineerswith more than10 Years experiencein same field.
8.	Strict Quality Controlduring production, delivery as per schedule.
9.	Easy for check & replacement & maintenance.
10.	We have ownQuality Assurance Planof our products.

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Water Cooled Kickless Cables

3,000 /Meter Get Latest Price

Type Kickless Cables
Application Welding Machines
Certification ISO 9001:2008 Certified
Application Industrial Use
Conductor Material Copper
Feature Compact Design, Excellent Finish, Long Working Life

Specification of Water Cooled Kickless Cable :
1.	Designof Cable as perCustomers Specificationwith very less tolerance.
2.	Special type of rubber hose with the High flexibility, more than 10Kg/cm2 Capacity and to protect to high temperature water for safe operation.Excellent cooling effect even in continued welding operation.
3.	Copper wire size is 33 Gauge for300 MCM & 400 MCMas per standard ofRWMA.
4.	Accurate copper straight lugs or copper bend lug with99% conductivityofElectrolytic Copper. Little Impedance & little Reactance drop.
5.	Fantastic water testing unitswith Pressure 10 to 12Kg/cm2, each and every Cable are tested.
6.	Good Quality productwithLong Lifeand very competitive rate.Long cable life reduces cable cost per weld - the true measure of cost cable.
7.	We havegood team of engineerswith more than10 Years experiencein same field.
8.	Strict Quality Controlduring production, delivery as per schedule.
9.	Easy for check & replacement & maintenance.
10.	We have ownQuality Assurance Planof our products.

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Water Cooled Kickless Cable

1.

Design of Kickless Cable as per Customers Specification & Requirement and drawings.

2.

High flexibility for good working efficiency.

3.

Special type of Rubber hose with the good flexibility and its Pressure Capacity more than 10 Kg/cm2 and protect to high temperature water for safe operation. Covering of good pressure resistance, heat resistance, wear resistances.

4.

Excellent cooling effect even in continued welding operation.

5.

Fantastic water testing units with Pressure 10 to 12 Kg/cm2, Each & every cable is tested.

6.

Little Impedance & little Reactance drop.

7.

Copper wire size is 33 Gauge for 300 MCM & 400 MCM as perStandard of RWMA

8.

Accurate copper straight lug or copper bend lug with 100% Conductivity of copper.

9.

High resistance of repeating kicks & bending caused by electro magnetic force introduced by the welding current & welding operation, according long life.

10.

Good Quality product with Long Life and reasonable rate. Long cable life reduces cable cost per weld the true measure of cost cable.

11

Easy for check & replacement & maintenance.

12

The kickless cable is consuming part required to be inexpensive.

13

Expertise staffs are working in Electromech Corporation, last 15 Years experience in same field.

14

Immediately service is our motto.

Unique Technical Features:
11 extra operationson each end of Electromech Kickless Cable
These operations are necessary where wires are again crimped in an exclusive male and female pattern to position the wires to achieve the best alternate polarity design. This ultimately, results into less Kicks in Kickless Cable without any shorting of inside wires while in weld operation and hence increases the lifeby two to three times as per the feed back received form the industry sources.
Operation 1 & 2	:	Copper strip using for Wire crimping in Hydraulic press & then soldering on both end lugs.
Operation 3 & 4	:	Blanking of Non magnetic S.S. sheets - 2 times (One Male & One Female).
Operation 5 & 6	:	Forming of straight Pipe (male) and taper Pipe (female)
Operation 7 & 8	:	Spot Welding straight pipe (male) and taper Pipe (female)
Operation 9 & 2	:	Crimping into male type and other into female type.
Operation 11	:	Covering the male pipe with high quality imported heat shrink sleeve.

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Electrical Cables & Wires #1835932

Water Cooled Furnace Power Cables

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