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location Dombivli, Thane, Maharashtra
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Our Products

  1. Electrical Cables & Wires 7 Products available
  2. Transformers 2 Products available
  3. Heaters, Thermostats & Heating Devices 1 Products available
  4. Welding Machinery 1 Products available
  5. Spot Welding Machines 1 Products available
  6. Others Products 3 Products available

Electromech Corporation - Electrical Cables & Wires

We offer the best product range of Water Cooled Jumper Cable, Water Cooled Sub Jumper Cable, Kickless Cables, Water Cooled Jumper Sub Cables and Water Cooled Kickless Cables.

Water Cooled Jumper Cable

    Electromech Water Cooled Jumper Cable

    These cables are used as supplementary cable to connect kickless cable and gun are of the single conductor only. To meet the connector needs in the resistance welding operation. Electromech offer a broad variety of secondary cable. Each cable is design and built to perform with maximum efficiency and economy in its in depended application. Electromech water-cooled jumper (Aid)cable to electrically connect distant points which move in relation to each other such as,

      The movable gun-arm of the certain types of welding guns to the electromech cable.
    On a multiple spot welding machines.

    Electromech water cooled jumper & sub cables are flexible rope types secondary connectors, assembling with high conductivity terminals. There are sheathed with reinforced abrasion & oil resistant hose. Free water passage is insured by means of an open spring core progressing the entire length of the cable. Thus permitting the cable to operate under the condition of acute bending without obstructing the water flow.

    TERMINALS

    Straight lugs are machined from high conductivity electrolytic Copper bar stock.

      Bends lugs are forged and machine from high conductivity electrolytic copper.
    WIRE CONSTRUCTION

    This is a made from 0.05mm2 electrolytic grade Copper wire. Each bunch or herringbone construction to reduce the rate of wire facture by providing lateral surfaces wears areas. The total sectional area shall not be less than the sectional area as per MCM/mm2 rating.

    Wire connection to terminal

    Water is terminated in a crimped in soft electrolytic tube and the soldered to the terminals.

    Wire cannot melt out during brief overloads
    FLEXIBLE HOSE COVER
    The outer rubber hose made of heat resistant on its inner Surfaces & abrasion resident on its outer surfaces.
    WATER FLOW
    Coiling water is passed at the rate of 3 lit/ min at the pressure of the 6kgf/ cm2 and the pressure drop does not exceed 0.7kg/ cm2
    WATER PRESSURE

    The cable is tested at a pressure of 6 kgf/ cm2 (kcs) to ensure then there is no leakage or hose damage.

    Optional feature
    ROTECTION SLEEVES: - In order to eliminate breakage of strands due to frequent acute bending operation, projection sleeves are provided on the area of both the terminal joints.

     

    Water Cooled Sub (Aid) Cable – Technical Parameter chart

    Specification

    Length

    180 mm2 (360 mcm)

    Remarks

    d.c resistance
    at 25o c

    1.0 m

    Below 110 micro ohms

     

    1.5m

    Below 165 micro ohms

    Coolant 
    Flow rate

    1.0 m

    More than 3 lit/ min

    Pressure loss 0.5 kgf / cm2

    1.5 m

    More than 3 lit / min

    Temp rise of coolant

    1.0 m

    46o c at 6600 amp count.

    At coolant flow rate of 7 lit /min

    1.5 m

    47o c 5700 amp count

    Weight

    1.0 m

    3.5 kg. approx

     



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    Water Cooled Sub Jumper Cable

      Water Cooled Sub Jumper Cable

      To meet the connector needs in resistance welding electromech offers a broad variety of secondary connector. Each cable, secondary shunts are designed and built to perform with maximum efficiency & economy in its intended application. Electromech air cooled jumpers cables are required to be electrically connecting distant points which move in relation to each other. Such as
      The movable gunarm of certain types of welding guns to electromech cable.

      On multiple spot welding machines

      Electromech air cooled jumpers are extra more flexible rope type secondary conductors with connector, swage- formed on each end for maximum flexibility & cooling.

      The standard terminal width is 32 mm. if wide terminal is required, please specify when ordering.

      Terminals
      Terminals are made for soft electrolytic copper tube.

      Wire construction: - This made from 0.05 mm2 electrolytic grade copper wire each bunch of herringbone construction to reduce that the rate of wire fracture by providing the lateral surface wear areas. It is a total sectional area shall not be less than the appropriate sectional area per MCM/mm2 rating

      Wire connection to Terminals: - Wires are brazed crimped in the soft electrolytic copper Tube. Wire can not melt out during brief overheads.

      Flexible cover: -A loosely fitting rubber impregnated sheath encases most Cable styles for mechanical protection.

      Optional feature

      Protection sleeves: - In order to eliminate breakage of strands due to the frequent acute bending operation, protection sleeves are, provided on the area of both the terminals joints.



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      Kickless Cables

        Electromech Kickless Cables

        1. Design of Kickless Cable as per Customers Specification & Requirement and drawings.2. High flexibility for good working efficiency.3. Special type of Rubber hose with the good flexibility and its Pressure Capacity more than 10 Kgcm2 and protect to high temperature water for safe operation. Covering of good pressure resistance, heat resistance, wear resistances.4. Excellent cooling effect even in continued welding operation.
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        Water Cooled Jumper Sub Cables

        Water Cooled Jumper Sub Cables

        ₹ 2,800 / Meter Get Latest Price
        Specification of Water Cooled Jumper / Sub Cable:
        1.Designof Cable as perCustomers Specificationwith very less tolerance.
        2.Special type of rubber hose with the High flexibility, more than 10Kg/cm2
        Capacity and to protect to high temperature water for safe operation.Excellent cooling effect even in continued welding operation.
        3.Copper wire size is 33 Gauge for300 MCM & 400 MCMas per standard ofRWMA.
        4.Accurate copper straight lugs or copper bend lug with99% conductivityofElectrolytic Copper. Little Impedance & little Reactance drop.
        5.Fantastic water testing unitswith Pressure 10 to 12Kg/cm2, each and every Cable are tested.
        6.Good Quality productwithLong Lifeand very competitive rate.Long cable life reduces cable cost per weld - the true measure of cost cable.
        7.

        We havegood team of engineerswith more than10 Years experiencein same field.

        8.Strict Quality Controlduring production, delivery as per schedule.
        9.Easy for check & replacement & maintenance.
        10.We have ownQuality Assurance Planof our products.

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        Water Cooled Kickless Cables

        Water Cooled Kickless Cables, For Welding Machines

        ₹ 3,000 / Meter Get Latest Price
        • Number Of FlowerKickless Cables
        • ApplicationWelding Machines
        • CertificationISO 9001:2008 Certified
        • ApplicationIndustrial Use
        • Conductor MaterialCopper
        • FeatureCompact Design, Excellent Finish, Long Working Life
        Specification of Water Cooled Kickless Cable :
        1.Designof Cable as perCustomers Specificationwith very less tolerance.
        2.Special type of rubber hose with the High flexibility, more than 10Kg/cm2
        Capacity and to protect to high temperature water for safe operation.Excellent cooling effect even in continued welding operation.
        3.Copper wire size is 33 Gauge for300 MCM & 400 MCMas per standard ofRWMA.
        4.Accurate copper straight lugs or copper bend lug with99% conductivityofElectrolytic Copper. Little Impedance & little Reactance drop.
        5.Fantastic water testing unitswith Pressure 10 to 12Kg/cm2, each and every Cable are tested.
        6.Good Quality productwithLong Lifeand very competitive rate.Long cable life reduces cable cost per weld - the true measure of cost cable.
        7.

        We havegood team of engineerswith more than10 Years experiencein same field.

        8.Strict Quality Controlduring production, delivery as per schedule.
        9.Easy for check & replacement & maintenance.
        10.We have ownQuality Assurance Planof our products.
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        Water Cooled Kickless Cable

          Water Cooled Kickless Cable

          1.Design of Kickless Cable as per Customers Specification & Requirement and drawings.
          2.High flexibility for good working efficiency.
          3.Special type of Rubber hose with the good flexibility and its Pressure Capacity more than 10 Kg/cm2 and protect to high temperature water for safe operation. Covering of good pressure resistance, heat resistance, wear resistances.
          4.Excellent cooling effect even in continued welding operation.
          5.

          Fantastic water testing units with Pressure 10 to 12 Kg/cm2, Each & every cable is tested.

          6.Little Impedance & little Reactance drop.
          7.

          Copper wire size is 33 Gauge for 300 MCM & 400 MCM as perStandard of RWMA

          8.

          Accurate copper straight lug or copper bend lug with 100% Conductivity of copper.

          9.

          High resistance of repeating kicks & bending caused by electro magnetic force introduced by the welding current & welding operation, according long life.

          10.

          Good Quality product with Long Life and reasonable rate. Long cable life reduces cable cost per weld the true measure of cost cable.

          11

          Easy for check & replacement & maintenance.

          12The kickless cable is consuming part required to be inexpensive.
          13Expertise staffs are working in Electromech Corporation, last 15 Years experience in same field.
          14

          Immediately service is our motto.

          Unique Technical Features:
          11 extra operationson each end of Electromech Kickless Cable

          These operations are necessary where wires are again crimped in an exclusive male and female pattern to position the wires to achieve the best alternate polarity design. This ultimately, results into less Kicks in Kickless Cable without any shorting of inside wires while in weld operation and hence increases the lifeby two to three times as per the feed back received form the industry sources.

          Operation 1 & 2:Copper strip using for Wire crimping in Hydraulic press & then soldering on both end lugs.
          Operation 3 & 4:Blanking of Non magnetic S.S. sheets - 2 times (One Male & One Female).
          Operation 5 & 6:Forming of straight Pipe (male) and taper Pipe (female)
          Operation 7 & 8:Spot Welding straight pipe (male) and taper Pipe (female)
          Operation 9 & 2:Crimping into male type and other into female type.
          Operation 11:Covering the male pipe with high quality imported heat shrink sleeve.
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          • icon userRajendra Machkar(Electromech Corporation)
          • location iconPlot no 10, Jamadar Industrial Compound, rnKalyan Sheel Road , Dawadi Naka, rnDombivali East, Thane,rnMaharashtra, 421 203, Dombivli - 421203
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