Excel Magnetics

Kathwada, Ahmedabad, Gujarat

We are one of the leading Manufacturers, Suppliers, Distributors of this highly commendable range of Magnetic Pulley

 

The magnetic head pulley replaces the drive pulley at the end of conveyor belts. In view of the wide variety of conveyor belt types, the magnetic pulley are supplied made to measure and ready for installation. As the figure clearly show, the magnetic head roller extracts the iron particles from the material flow and carries them to the underside of the belt where they are removed and collected.

 

The version with permanent magnets are fitted with powerful and An-Isotropic Hard ferrite Magnets /high intensity Nd - Feb Rare Earth Magnets and operate without the need for power supplies. The magnet system is available in two types: with Longitudinal polar field distribution for use with low levels of iron contamination and thin material layers, and with lateral polar field distribution for greater material thickness and larger iron particles.

 

Finally as the belt leaves the magnetic pulley, the magnetism dissipates and the unwanted contamination falls from under the belt into a separate receptacle.

Excel compact Rare - earth Permanent lift magnetic, turned On and OFF manually by lever provide smooth operation for hundreds of lifting and positioning application. These magnetic are ideally suited for in plant handling, loading /unloading of machine tools, in machines shop, Plastic modules machined components, etc. No electricity needed, no batteries to or replace don't threaten safety Guarantees continuous, Complete magnetic power, even after years of intensive use. Available with 'V' face pipes rounds and other hard to handle shapes. Available in 100 to 5000 kg rated lifting capacities with 33% safety factors that means magnetic are testing over 3 times the rated load.

 

Magnetic Lifter are designed to eliminate scrap iron tramp metal from the raw material, Used in Recycling, quarrying and heavy industries.

 

Offered in fabricated cases, with coils and terminals sealed and protected to ensure watertight construction and low maintenance costs. Sizes range from 530mm to 1525mm in diameter to suit all crane sizes and models. Magnets are designed for cool operation and minimum reduction in lift capacity, to provide maximum lift performance throughout the working day.

 

Cases are constructed of high-permeability, low carbon steel for minimum magnetic leakage and maximum lifting efficiency. Bottom plates are heavy manganese steel. Class H insulation is used throughout the magnets for extended life.

 

Features:

• Compact design
• Light in weight
• Ideal for round and flat material
• High lift to its weight ratio
• Easy and quick to operate through on/off System
• Neodymium Magnetic Powered System
• Enhances plant safety
• Huge workpiece can be easily moved and handled with safety through a single operator

 

Used To:

• Lift and handle heavy blocks, castings, steel plates etc. among others.
• Easy removal of iron from the magnet is ensured with the help of non-magnetic stainless steel bumping plate. Our offered products are widely used for separating iron contaminants from scrap, sand, foundry and plastic granules.

We are one of the leading Manufacturers, Suppliers, Distributors of this highly commendable range of Magnetic De Stoner

 

We are riveted in manufacturing Magnetic Destoner that works as a densimetric separator of the stones from the grain. Destoners are applicable in removing a small amount of heavy contamination from rice, pulse and many other products. It refines the stock of grain. This machine saves time as it has high productivity and is easy to operate. The De Stoner is manufactured as per client requirement for handling all cereals, some species, pulses, legumes and industrial materials such as; plastics, chemicals and minerals.

 

Application:

• Mining
• Mineral
• Material processing
• Domestic waste recycling plants
• Food
• Pharmaceuticals
• Plastic manufacturing
• Glass manufacturing
• Ceramic handling

 

We are one of the leading Manufacturers, Suppliers, Distributors of this highly commendable range of Circular Vibrating Screen

 

Circuler Vibratng screen, also known as vibratory separator, vibro shifters, vibro sieves, vibratory screening machine, sieving machine, round separator, industrial sieves. gyro screener, are used to ensure the correct product quality of powders or liquids is achieved by removing oversize contamination. The Russell Compact Sieve® range of sifters are incredibly versatile and can be used for size based separation of almost any material. These vibrating sifters fit neatly into production lines, providing considerable screening capacity without requiring excessive headroom. Its innovative design means these machines are less than half the height of a traditional circular vibro sifter machine.

 

Operating and cleaning is quick and easy, making this range of sifting machines perfect for all processing industries. A wide range of sizes and options means the machine can be tailored to suit your exact needs.

 

Are offers various specifications and custom designs such as In addition to applying standard screening equipments, Separator has the capability for offering custom made sieving / screening machine.

 

With more than 10 years of proven performance, Excel magnetics provides effective, economical and efficient solutions to numerous process industries. Separator is designed for precision screening operations, to ensure separation of solid from solids and liquid from solid in coarse as well as fine sizes.

We are one of the leading Manufacturers, Suppliers, Distributors of this highly commendable range of Mechanical Vibro feeders

 

We are one of the leading Manufacturers, Suppliers, Distributors of this highly commendable range of Vibrating Screen

 

Vibrating Screen has come out with a most advance design of screens for grading of fine, wet and difficult to screen materials. The screens works on the principle of gyratory motion.

 

The unique features of this type of sieve is its high capacity using minimum space and less power.

 

The screen has specially designed multi-directional vibration system which prevents blinding of sieves. The material to be screened is fed from the top and collected simultaneously from outlets of different decks. These screens can handle wide range of materials such as heavy, light, dry, wet, coarse or fine. The company manufactures various sizes to suit individual requirement in M S and S S construction.

 

Vibratory motion is the most effective method for screening. It causes 100% rotary motion and causes dispersion stirring & stratification of material to be sifted. Feed material constantly flows in Horizontal motion along a loop pattern on Vibro screen surface."EXCEL" Vibro screen provides optimum screening & assures maximum feed-rate & efficiency

 

The vibrating screen is an important part of the incepting steps in any industry. The companies which require the processes or have the steps involved in the separation, sizing, and sorting the various materials and their parts out have the operations done with the good quality screens.

 

Using the screens

These screens are also called the vibrating sieves. The sieves we use regularly at home is in the ground level separation .i.e. small scale while the vibrating screen is the one which is used as a part of the initial processing of the raw materials in any industries. The cement industries, powder industries, companies that make spices, which produce fillers for food products etc. should have the correct mesh size to follow for the particles which are separated by these screens.

 

Shape size make etc.

These are availed in huge flat, basket shaped, cylindrical, and curved or even the irregular format of shape. The size would however vary from the products used to separate. The basic principle behind such separation is the size of the mesh and the gravitational force. The dimensions decide the shape and kind of products to be separated.These screens are highly durable and tough made from the metals that are hard enough for the usage and corrosion free too. To avoid spillages as well there are mechanisms provided in the screen feeders.

We are one of the leading Manufacturers, Suppliers, Distributors of this highly commendable range of Vibrator Motor

 

Excel Magnetic's Vibrator Motor are well equipped with special profile bearings with high carrying load and increased bearing work. It results into long bearing life.

 

Using the motors:

Quite easy to handle and repair are they. These motors are installed in the environment that has enough space for them to fix. They are used in the majority of the hydropower constructions, thermal power generation plants and even the metallurgy and light industries.

 

Factors to bear:

Check your vibrator motor well when you get it delivered at your industry. See to it that the bolts and tails are flexibly fit or not. Fasten the moving wrenches of the motors. The vibration speed or level is normal or not, do check with accordance to your need. Hygiene is the foremost check that you require to make.The vibrator motors and the screens are some of the essential parts used for the separation, basically and only then can a pure material be attained as the product after the various steps of productions.

We are one of the leading Manufacturers, Suppliers, Distributors of this highly commendable range of Rectangular Vibrating Screen

 

This single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned. Besides the simplicity of the drive, many other features have been incorporated to provide a machine which is specifically designed for heavy duty applications, long life, and low operating and maintenance costs, at a competitive price. The standard range of screens is presented later in the brochure, and these are normally available on short delivery.

 

Rectangular Vibrating Screens Operation

This dual motor configuration causes the screens frame to vibrate in a linear or straight-line motion perpendicular to the plane of the motors. This result in excellent forward conveyance of oversize particles , even when the screens frame is in an uphill position. Depending upon the application, the Rectangular screens frame can be position at various degrees downhill. Maximum capacity is achieved in the uphill position, causing the formation of a pool at the feed end of the machine. The head or pressure from the pool increase fluid throughout. The horizontal vibrating screens of the screens frame efficiently conveys the oversize particles out of the pool area where they are then discharged.

We are one of the leading Manufacturers, Suppliers, Distributors of this highly commendable range of Tubular Vibro Feeder

 

Tubular vibrating feeder is an important inertial-vibrating conveyor. It has simple structure and various forms and specification, which can meet the demand of short and intermediate transportation of all kinds of small block, granular and powder material, widely used in different environment in various industries.

 

With the aid of our wide industry knowledge, we are able to manufacture and export Ferrite Magnets This magnet is available with us in various capacities and shapes such as Rings, Rectangular, Rubber Sheets, Strips, etc. so as to meet with the variegated needs of our customers. Our offered product is manufactured at our unit using latest technology and high-end machines under the supervision of trained professionals. This ferrite magnets are used in various industries in order to enable separation of ferrous and non-ferrous materials. These Ferrite Magnets are widely preferred amongst our customers for:

Circular Vibrating Screen has come out with a most advance design of screens for grading of fine, wet and difficult to screen materials. The screens works on the principle of gyratory motion.The unique features of this type of sieve is its high capacity using minimum space and less power.
The screen has specially designed multi-directional vibration system which prevents blinding of sieves. The material to be screened is fed from the top and collected simultaneously from outlets of different decks. These screens can handle wide range of materials such as heavy, light, dry, wet, coarse or fine. The company manufactures various sizes to suit individual requirement in M S and S S construction.
Vibratory motion is the most effective method for screening. It causes 100% rotary motion and causes dispersion stirring & stratification of material to be sifted. Feed material constantly flows in Horizontal motion along a loop pattern on Vibro screen surface."EXCEL" Vibro screen provides optimum screening & assures maximum feed-rate & efficiency
The vibrating screen is an important part of the incepting steps in any industry. The companies which require the processes or have the steps involved in the separation, sizing, and sorting the various materials and their parts out have the operations done with the good quality screens.

Using the screens

These screens are also called the vibrating sieves. The sieves we use regularly at home is in the ground level separation .i.e. small scale while the vibrating screen is the one which is used as a part of the initial processing of the raw materials in any industries. The cement industries, powder industries, companies that make spices, which produce fillers for food products etc. should have the correct mesh size to follow for the particles which are separated by these screens.

Shape size make etc.

These are availed in huge flat, basket shaped, cylindrical, and curved or even the irregular format of shape. The size would however vary from the products used to separate. The basic principle behind such separation is the size of the mesh and the gravitational force. The dimensions decide the shape and kind of products to be separated.These screens are highly durable and tough made from the metals that are hard enough for the usage and corrosion free too. To avoid spillages as well there are mechanisms provided in the screen feeders.

Electromagnetic Vibro Feeder are ideally suitable for controlling the flow of bulk Materials to secondary processing operation. The resultant force output, amplitude final product conveying speed is readily adjustable on all Feeders The vibrations product are smooth uniform , volumetric flow, that is fully variable with the help of controller.

Motorized Vibro Feeder is also Heavy duty vibratory feeder have welded construction, which transmits vibrations without fatigue. They are built for continuous operation. Each vibro feeder utilizes the forces set up by two synchronized, counter-rotating, heavy-duty, unbalanced Vibratory Motors, which are firmly fixed to the Feeder trough, in a specific angle to the feeding level. Feeders with unbalanced drives, vibrate freely on a support spring which is insulated against vibration transmission to base frame.
The both vibratory Feeder are used to control bulk products flow in bulk Handling plants, Like coke, Quartz, Mineral, Cement, Glass and many other industries Compared with other conveying means vibratory feeders have low energy consumption and cause little pollution. They are wear resistant and thus do not influence the quality and character of the product they handle.

Vibro Sifter is a circulatory screening machine, used for screening of solids or liquids in diverse industries. It not only grades material as per particle size, but also used for the separation of mass composition of solid and liquid.

Vibro Sifter consists of specially designed motor, mounted vertically at the center of the base plate of the screen. The screen is placed between the feeding hopper and the container. The particle is fed through the screen, where the smaller particles of uniform sizes pass to periphery while oversized particles are discharged.

Vibro Sifters are designed for uniform and fast separation while consuming less power. We also customize Vibro Sifters as per the clients specification.

Vibro separators are circular unitary gyratory screens used to separate mass composition of solids from solids, liquid from solid and for gradation of materials as per particle size, having a very wide range application.

This is accomplished by vibrating the screens in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft.

The top weight causes vibration in the horizontal plane which causes the material to move across the screen towards the periphery. The lower weight acts to tilt the machinery which causes vibration in the vertical tangential axis.

The angle of lead of the lower weight with relation to the upper weight provides variable control of the screening pattern. Thus the material moves across the screens and also in the vertical and tangential planes enabling maximum screening. GEBERIX Vibro sifter are available with a wide range of possible screen sizes (mesh) Option for multiple deck separation is also possible.

We have deployed some of our best experienced men to manufacture of exceptional range of Motorized Vibrating Screen. These screens are installed in chemical, fertilizer, glass, plastics, rubber, ceramic, food and pharmaceutical industries where automatic screening and gradation is required. In order to manufacture high quality Motorized Vibrating Screen, our professionals employ advanced machines and utilize quality tested material procured from the authentic vendors. We offer these screens to the clients at a reasonable price.

Features:

• Sturdy design
• Rust proof body
• Zero maintenance

Application :

Enjoys wide demand in the pharmaceutical, chemical & fertilizer, plastics, glass, rubber, food and ceramic industries. High quality dust proof covers can also be designed for these vibratory screens as per requirement.

We are offering Vibrator Motor. Excel Magnetic's Vibrator Motor are well equipped with special profile bearings with high carrying load and increased bearing work. It results into long bearing life. Excel Magnetics are manufacturer and exporter of Vibrator motor, vibro motor, motorised vibrating feeder, Vibrating screen, gyro screen, vibro shifter, gyratory shifter, vibro feeder, Ahmedabad, Gujarat, India. Vibrator motor Features :: DurableReliableHigh PerformanceValue for money.