FALCON Roll Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roller Compactor Machine.

Roller compactors machines are know with different terminologies like powder compactor, powder granulator for dry granulation, Cantilever Roll Compactor, adjustable roll compactor for pharmaceutical processing, twin screw roll compactor, mini roll compactor etc.

Salient Features: Coating Pan is engineered to the perfection from SS 304 (SS 316 optional). Totally enclosed machine drive and hot air blowing system. 30”, 36”, 42” or 48” Coating Machine has variable speed drive. Hot air blowing system is separate. 60” or 72” Coating Machine has two speeds with step pulley without hota i r b lowing system. Hot air blowing system is with temperature control probe.

• Coating Pan is engineered to the perfection from SS 304 (SS 316 optional).
• Totally enclosed machine drive and hot air blowing system.
• 30”, 36”, 42” or 48” Coating Machine has variable speed drive. Hot air blowing system is separate.
• 60” or 72” Coating Machine has two speeds with step pulley without hot air blowing system.
• Hot air blowing system is with temperature control probe.

colloid mill is used for reducing size of solid particles suspended in a liquid. It acts as a good homogenizer and emulsifier in a solution. Colloid mill is also used in reducing the droplet size of a liquid that may be suspended in another liquid. The equipment is specially manufactured in a conical arrangement to achieve the required centrifugal force that maximizes the milling effect. The feeding system is efficient and the machine subjects the product to high forces of shearing, cutting and rubbing forces to create a homogenous mixture.

De-Burring Machine

Deburring Machine is an effective equipment for removal of dust and burr from manufactured tablets in an accurate and precise process. The machine operates noiselessly and effectively de burr tablets to the required finish. It is equipped with a height adjustment feature that enables it attain the height of any tableting machine. The contacts parts are made with Stainless steel 304 grades making them durable and hygienic in operation. Parts are easily removable for cleaning and maintenance.

De-Dusting Machine

The machine offers reliable dedusting process to end with a clean and particle free tablet. It is made with a complete stainless steel frame easy to clean and operate. It offers full suction of the excess powder and may also be equipped with an additional brushing unit. The height of the unit is also adjustable according height of the packing line. De-dusting machine is easily movable from one station to another and has high energy efficiency.

Salient Features: Sturdy and noiseless design. Easy to operate & maintain. Higher ratio of desired size granules can be obtained Continuous oscillating stirrer drive. Simple screen holding and tensioning device.

Designed to suit high speed milling needs with plain, water jacketed and flame proof options. Fully S.S. cladding on base & S.S. guards for all moving parts to meet GMP needs. Motor rails, screw and guide rods are chrome plated. Beater assembly bearings are housed in separate pillow blocks for ease in maintenance. Dynamically balanced fixed beater assembly as standard supply. Minimum downtime required to change direction. Hardened and chrome plated beaters and shaft made of SS 410. Fabricated to work long with very low heat, vibration & noise generation. Castors provided for mobility.

Salient Features:- Comminuting Mill - High Speed Milling Machine

• Designed to suit high speed milling needs with plain, water jacketed and flameproof options.


• Fully S.S. cladding on base & S.S. guards for all moving parts to meet GMP needs.


• Motor rails, screw and guide rods are chrome plated.


• Beater assembly bearings are housed in separate pillow blocks for ease inmaintenance.


• Dynamically balanced fixed beater assembly as standard supply.


• Minimum downtime required to change direction.


• Hardened and chrome plated beaters and shaft made of SS 410.


• Fabricated to work long with very low heat, vibration & noise generation.


• Castors provided for mobility.

Compact vibratory designed powder sieving machine for high speed & dust free sieving.Noiseless and maintenance free vibro screen machine.All contact parts and screen made of SS 304 (SS 316 optional), Low power consumption compared to reciprocating vibratory vibro sieve system.

falcon adjustable roll compactor machine is the best cgmp plain & water jacketted roller compactor / mini powder granulator for dry granulation. It forces the powders between two counter rotating rollers & presses fine powders in a solid sheets, called chips or flakes. Roll compactor has a very compact design & is available in plain, water jacketed & flameproof model. Entire covers are designed to acquire dust-free operation. Roll compactor provide optimized granulated material to improve down-flow characteristics and succeeding maximized tablet making efficiency. The roller compactor machine is fully contained, wash-in-place capable and scaleable from lab to production.

All the contact parts from SS 316 and non contact SS 304. Mounting stand from SS 304. Top drive with Standard make Gear box. Main drive with VFD for fine control f Impeller speed. Discharge via Tilting. With inbuilt heating element Jacket.

Falcon Machineries has developed a range of equipments which are used in the granulation process. These include the vibro sifter machine, multi mill machine, paste castle, the double cone blender machine, the high shear mixer granulator and the intermediate pharmacy container. All equipments have been manufactured with high quality material that guarantees durability and smooth operation. One distinguishing feature of these machines is the ease of maintenance and cleaning, which eliminates any contamination between different products as well as durability.

Falcon adjustable roll compactor machine is the best cGMP plain & water jacketted roller compactor / mini powder granulator for dry granulation. It forces the powders between two counter rotating rollers & presses fine powders in a solid sheets, called chips or flakes. Roll Compactor has a very compact design & is available in plain, water jacketed & flameproof model. Entire covers are designed to acquire dust-free operation. Roll compactor provide optimized granulated material to improve down-flow characteristics and succeeding maximized tablet making efficiency. The roller compactor machine is fully contained, wash-in-place capable and scaleable from lab to production.

• Under cGMP guidelines. All contact parts are of S.S. 316 except rollers.


• Compact designs are available in Water Jacketed, Flameproof Model or Plain.


• Frequency Drive of AC Variable is used to drive Screw.


• Slipping Clutch for safety purpose between feed screw and gearbox.


• Mirror finished Hard chrome or Electroless Nickel Plating (ELNP) made of tools steel compacting rolls.


• Coupled drive unit using coupling of rolls through twins shaft gear box that ensures the synchronization of rolls with balanced torque loading.


• Roll without any leakage or slippage with pre-compression chamber guides.


• Well Polished Conical shape or Cylindrical pre-densifier screws made of AISI-316 best quality material.


• Lifting feed assembly screw with hand operated hydraulic pump which is easy to clean.


• Scrapper assembly is designed for easily dismantle & cleaning purpose.


• Separate board panel that includes indicators and controls of the adjustable roller compactor are permanently built in namely, main switch , on/off feed screw, forward/reverse switch, on/off rolls, ammeters for feed screw, emergency stop and rolls to avoid fire hazard or short circuit while cleaning with water.


• Electrically interlocked between fixed screw drive and main roll drive.


• Arranged with Water Jacket. (optional)


• Hydraulic power system only for Rear Roller. (optional)


• For Rollers Variable AC frequency drive. (optional)

The roll compactor machine by Falcon machineries is widely known for dry granulation process. Both the counters, rotating rollers press the fine powder in the solid sheets also known as flakes or chips. With the help of Oscillating Granulator Machine or also known as Multi Mill Machine or Sizing Machine or Comminuting Mill the flakes or chips are processed to shrink in size to desired grain size or granules. To avoid the variance of the final grain size and granules the sieve size should be carefully selected. The Screening Sifter machine makes dust free & also helps further results of good quality granules & grains. In-fact we have also noticed that Roll Compactor Machine can recycle or re-compact the fines which has separated.

For the process of roller compactor the crystalline powder is rolled down to the hopper of roll compactor. The Compacting rollers is fed with powder inside the compacting zone by the vertical feed screw through pre-compacting compartment.The powder is passed firmly between the compacting roller gap and through AC Variable Frequency Drive AC VFD which has adjustable speed so that the hard chips or flakes can form fine powder.Through this process of powder granulator machine model an appropriate harmonization is created between the roller speed & feed screw with suitable quality of flakes. The speed ratio can be maintained and be continued to accomplish good results.
Selection of Roller Compactor depends on the features & characteristics of the powder/product form. Our Technical team shall be delighted to recommend the best suited Roll compactor surface as per the experience or expertise of the machine.

Our team is always happy to help in-case of any type of evaluation or development of any product is required for dust free granules at export quality standards. We also support our clients periodically to carry out some trails at our plant with their material.

The size reduction of the compact is achieved by a FALCON MILL, which can be installed as an intergral part of the system, particle size can be varied by changing the screen size as well as adjusting the operating speed and blade type. This combination provides maximum flexibility in meeting product requirements with a broad range of materials.

Roll Compactor is a multipurpose dry granulation & densified machine which produces consistent compact sheet with consistent hardness & increased density by compacting powdered material between two uniquely design rolls. Falcon roll compactor is simple-to-use, extremely easy to clean, absolutely cost effective & designed for maximum processing efficiency.

Flacon Machineries roll compactor is fully contained, wash-in-place equipped & scalable from lab to production unit. The Roller surface can be opted depending upon the quality of the powder/product/flakes.

The Falcon roller compactor machine provide ultimate granulated material to progress down-stream powder flow features & consequent maximum tableting efficiency with precision in real-time gap control.

In-case our range interest you or you would like to discuss little further into its description and functionality our technical team can always assists you with the same. We are always more than happy to carry out great conversations with our valuable clients & visitors.

De-Burring Machine

Deburring Machine is an effective equipment for removal of dust and burr from manufactured tablets in an accurate and precise process. The machine operates noiselessly and effectively de burr tablets to the required finish. It is equipped with a height adjustment feature that enables it attain the height of any tableting machine. The contacts parts are made with Stainless steel 304 grades making them durable and hygienic in operation. Parts are easily removable for cleaning and maintenance.

De-Dusting Machine

The machine offers reliable dedusting process to end with a clean and particle free tablet. It is made with a complete stainless steel frame easy to clean and operate. It offers full suction of the excess powder and may also be equipped with an additional brushing unit. The height of the unit is also adjustable according height of the packing line. De-dusting machine is easily movable from one station to another and has high energy efficiency.

FALCON Roll Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roller Compactor Machine.

Roller compactors machines are know with different terminologies like powder compactor, powder granulator for dry granulation, Cantilever Roll Compactor, adjustable roll compactor for pharmaceutical processing, twin screw roll compactor, mini roll compactor etc.

Salient Features: Coating Pan is engineered to the perfection from SS 304 (SS 316 optional). Totally enclosed machine drive and hot air blowing system. 30”, 36”, 42” or 48” Coating Machine has variable speed drive. Hot air blowing system is separate. 60” or 72” Coating Machine has two speeds with step pulley without hota i r b lowing system. Hot air blowing system is with temperature control probe.

• Coating Pan is engineered to the perfection from SS 304 (SS 316 optional).
• Totally enclosed machine drive and hot air blowing system.
• 30”, 36”, 42” or 48” Coating Machine has variable speed drive. Hot air blowing system is separate.
• 60” or 72” Coating Machine has two speeds with step pulley without hot air blowing system.
• Hot air blowing system is with temperature control probe.

colloid mill is used for reducing size of solid particles suspended in a liquid. It acts as a good homogenizer and emulsifier in a solution. Colloid mill is also used in reducing the droplet size of a liquid that may be suspended in another liquid. The equipment is specially manufactured in a conical arrangement to achieve the required centrifugal force that maximizes the milling effect. The feeding system is efficient and the machine subjects the product to high forces of shearing, cutting and rubbing forces to create a homogenous mixture.

De-Burring Machine

Deburring Machine is an effective equipment for removal of dust and burr from manufactured tablets in an accurate and precise process. The machine operates noiselessly and effectively de burr tablets to the required finish. It is equipped with a height adjustment feature that enables it attain the height of any tableting machine. The contacts parts are made with Stainless steel 304 grades making them durable and hygienic in operation. Parts are easily removable for cleaning and maintenance.

De-Dusting Machine

The machine offers reliable dedusting process to end with a clean and particle free tablet. It is made with a complete stainless steel frame easy to clean and operate. It offers full suction of the excess powder and may also be equipped with an additional brushing unit. The height of the unit is also adjustable according height of the packing line. De-dusting machine is easily movable from one station to another and has high energy efficiency.

Salient Features: Sturdy and noiseless design. Easy to operate & maintain. Higher ratio of desired size granules can be obtained Continuous oscillating stirrer drive. Simple screen holding and tensioning device.

Designed to suit high speed milling needs with plain, water jacketed and flame proof options. Fully S.S. cladding on base & S.S. guards for all moving parts to meet GMP needs. Motor rails, screw and guide rods are chrome plated. Beater assembly bearings are housed in separate pillow blocks for ease in maintenance. Dynamically balanced fixed beater assembly as standard supply. Minimum downtime required to change direction. Hardened and chrome plated beaters and shaft made of SS 410. Fabricated to work long with very low heat, vibration & noise generation. Castors provided for mobility.

Salient Features:- Comminuting Mill - High Speed Milling Machine

• Designed to suit high speed milling needs with plain, water jacketed and flameproof options.
• Fully S.S. cladding on base & S.S. guards for all moving parts to meet GMP needs.
• Motor rails, screw and guide rods are chrome plated.
• Beater assembly bearings are housed in separate pillow blocks for ease inmaintenance.
• Dynamically balanced fixed beater assembly as standard supply.
• Minimum downtime required to change direction.
• Hardened and chrome plated beaters and shaft made of SS 410.
• Fabricated to work long with very low heat, vibration & noise generation.
• Castors provided for mobility.

Compact vibratory designed powder sieving machine for high speed & dust free sieving.Noiseless and maintenance free vibro screen machine.All contact parts and screen made of SS 304 (SS 316 optional), Low power consumption compared to reciprocating vibratory vibro sieve system.

falcon adjustable roll compactor machine is the best cgmp plain & water jacketted roller compactor / mini powder granulator for dry granulation. It forces the powders between two counter rotating rollers & presses fine powders in a solid sheets, called chips or flakes. Roll compactor has a very compact design & is available in plain, water jacketed & flameproof model. Entire covers are designed to acquire dust-free operation. Roll compactor provide optimized granulated material to improve down-flow characteristics and succeeding maximized tablet making efficiency. The roller compactor machine is fully contained, wash-in-place capable and scaleable from lab to production.

All the contact parts from SS 316 and non contact SS 304. Mounting stand from SS 304. Top drive with Standard make Gear box. Main drive with VFD for fine control f Impeller speed. Discharge via Tilting. With inbuilt heating element Jacket.

Falcon Machineries has developed a range of equipments which are used in the granulation process. These include the vibro sifter machine, multi mill machine, paste castle, the double cone blender machine, the high shear mixer granulator and the intermediate pharmacy container. All equipments have been manufactured with high quality material that guarantees durability and smooth operation. One distinguishing feature of these machines is the ease of maintenance and cleaning, which eliminates any contamination between different products as well as durability.

Falcon adjustable roll compactor machine is the best cGMP plain & water jacketted roller compactor / mini powder granulator for dry granulation. It forces the powders between two counter rotating rollers & presses fine powders in a solid sheets, called chips or flakes. Roll Compactor has a very compact design & is available in plain, water jacketed & flameproof model. Entire covers are designed to acquire dust-free operation. Roll compactor provide optimized granulated material to improve down-flow characteristics and succeeding maximized tablet making efficiency. The roller compactor machine is fully contained, wash-in-place capable and scaleable from lab to production.

• Under cGMP guidelines. All contact parts are of S.S. 316 except rollers.
• Compact designs are available in Water Jacketed, Flameproof Model or Plain.
• Frequency Drive of AC Variable is used to drive Screw.
• Slipping Clutch for safety purpose between feed screw and gearbox.
• Mirror finished Hard chrome or Electroless Nickel Plating (ELNP) made of tools steel compacting rolls.
• Coupled drive unit using coupling of rolls through twins shaft gear box that ensures the synchronization of rolls with balanced torque loading.
• Roll without any leakage or slippage with pre-compression chamber guides.
• Well Polished Conical shape or Cylindrical pre-densifier screws made of AISI-316 best quality material.
• Lifting feed assembly screw with hand operated hydraulic pump which is easy to clean.
• Scrapper assembly is designed for easily dismantle & cleaning purpose.
• Separate board panel that includes indicators and controls of the adjustable roller compactor are permanently built in namely, main switch , on/off feed screw, forward/reverse switch, on/off rolls, ammeters for feed screw, emergency stop and rolls to avoid fire hazard or short circuit while cleaning with water.
• Electrically interlocked between fixed screw drive and main roll drive.
• Arranged with Water Jacket. (optional)
• Hydraulic power system only for Rear Roller. (optional)
• For Rollers Variable AC frequency drive. (optional)

The roll compactor machine by Falcon machineries is widely known for dry granulation process. Both the counters, rotating rollers press the fine powder in the solid sheets also known as flakes or chips. With the help of Oscillating Granulator Machine or also known as Multi Mill Machine or Sizing Machine or Comminuting Mill the flakes or chips are processed to shrink in size to desired grain size or granules. To avoid the variance of the final grain size and granules the sieve size should be carefully selected. The Screening Sifter machine makes dust free & also helps further results of good quality granules & grains. In-fact we have also noticed that Roll Compactor Machine can recycle or re-compact the fines which has separated.

For the process of roller compactor the crystalline powder is rolled down to the hopper of roll compactor. The Compacting rollers is fed with powder inside the compacting zone by the vertical feed screw through pre-compacting compartment.The powder is passed firmly between the compacting roller gap and through AC Variable Frequency Drive AC VFD which has adjustable speed so that the hard chips or flakes can form fine powder.Through this process of powder granulator machine model an appropriate harmonization is created between the roller speed & feed screw with suitable quality of flakes. The speed ratio can be maintained and be continued to accomplish good results.Selection of Roller Compactor depends on the features & characteristics of the powder/product form. Our Technical team shall be delighted to recommend the best suited Roll compactor surface as per the experience or expertise of the machine.

Our team is always happy to help in-case of any type of evaluation or development of any product is required for dust free granules at export quality standards. We also support our clients periodically to carry out some trails at our plant with their material.

The size reduction of the compact is achieved by a FALCON MILL, which can be installed as an intergral part of the system, particle size can be varied by changing the screen size as well as adjusting the operating speed and blade type. This combination provides maximum flexibility in meeting product requirements with a broad range of materials.

Roll Compactor is a multipurpose dry granulation & densified machine which produces consistent compact sheet with consistent hardness & increased density by compacting powdered material between two uniquely design rolls. Falcon roll compactor is simple-to-use, extremely easy to clean, absolutely cost effective & designed for maximum processing efficiency.

Flacon Machineries roll compactor is fully contained, wash-in-place equipped & scalable from lab to production unit. The Roller surface can be opted depending upon the quality of the powder/product/flakes.

The Falcon roller compactor machine provide ultimate granulated material to progress down-stream powder flow features & consequent maximum tableting efficiency with precision in real-time gap control.

In-case our range interest you or you would like to discuss little further into its description and functionality our technical team can always assists you with the same. We are always more than happy to carry out great conversations with our valuable clients & visitors.

De-Burring Machine

Deburring Machine is an effective equipment for removal of dust and burr from manufactured tablets in an accurate and precise process. The machine operates noiselessly and effectively de burr tablets to the required finish. It is equipped with a height adjustment feature that enables it attain the height of any tableting machine. The contacts parts are made with Stainless steel 304 grades making them durable and hygienic in operation. Parts are easily removable for cleaning and maintenance.

De-Dusting Machine

The machine offers reliable dedusting process to end with a clean and particle free tablet. It is made with a complete stainless steel frame easy to clean and operate. It offers full suction of the excess powder and may also be equipped with an additional brushing unit. The height of the unit is also adjustable according height of the packing line. De-dusting machine is easily movable from one station to another and has high energy efficiency.