Lamination, Wrapping & Banding Machines #2854745

now every company is looking more productivity with less man power , todays competitive production environment requires increase productivity, manpower optimization and reduced down time.the fast developing economy leaves most of the factory chase behind man power searcity. Hence end of line solutions for packaging foreview offers the most innovative series of casepacking equipments suiting to various types of products and packing methodologies.the range of models that are crafted with care and dedication matches to various packaging machinery of speed ranging from 150 pcs per minute to 600 pcs. Per minute.equipments are constructed with mild steel structure for cost effective options and stainless steel structures that matches to gmp requirements and sanitarywash down environments.

common featuress for all case packers

• safety covers using polycarbonate windows and limit switch interlocks
• fully plc controlled with user friendly features
• very simple to operate
• all the pneumatic components are of festo / smc make
• the machines are capable to handle a line speed ranging from
• 250 pcs per minute to 500 pcs per minute.
• the speed depends upon the matrix size and the product nature.

case packers (with pneumatic pick and place)

• the machine works on the principle of pick and place method using specially designed vacuum suction systems.
• in this method itself, we have different options: single head / double head / triple head / four head
• cycle speed : pneumatically operated : 12 cycles / head and servo driven : 15 cycles / head.
• matrix plate : matches to the carton size, matrix and product size fitted with rectangular bellow suction cups or round bellow suction cups depending upon the product shape.
• plc : allen bradley make with hmi panel optional extra & pneumatic components are of festo / smc make.
• the machine houses the electrical and pneumatic panel within the base foot print of the machine.
• grippers are used to hold containers and bottles if they are not suitable for lifting through vacuum.
• all moving parts are covered with safety limit switch interlock and the machine is fitted with optional beam sensors
• (light curtains) to ensure operator safety.
• hmi will display trouble shooting procedures and fault indications to minimize down time and improve oee, coverall equipment efficiency.
• electrical and pneumatic components are designed for easy access and replacement without disturbing main wiring system to reduce down time.

horizontal case packer (semi automatic)

• the method is highly advantageous because of its integral assembly comprising ofcase erection
• inline matrix formation through vertical stacking
• product loading through side
• inline automatic major and minor flaps closing
• integrated dual side taping system
• positive locating through flap opening and holding on the sides
• flexibility for easy topping up of carton bundles
• higher flexibility to handle wide varieties of cartons and products
• capable to link up in high speed lines
• lower operating cost comparing to pick and place models

method of operation

1. products enter theforeview engineering& technology pvt. Ltdat random via the infeed belt conveyor.
2. the machine will automatically collate products into the appropriate pack pattern.
3. an operator places a case onto the horizontal loading station by positioning the open endof the case over the loading funnel and presses the foot pedal.
4. the product is automatically loaded into the positioned case.
5. the loaded case is then pneumatically lowered onto its bottom and exits via the roller conveyor to a case taper or gluer (case sealer not included).

machine features include

• heavy duty, welded stainless frame
• broad size range
• simple and fast size changeover
• expandable for further levels of automation
• flexibility to run rsc and die cut designs
• accommodates both corrugated and paperboard materials.

packing equipments suiting to various types of products and Packing methodologies.The range of models that are crafted with care and dedication matches to various packaging machinery of speed ranging from 150 pcs per minute to 600 pcs. per minute.Equipments are constructed with Mild steel structure for cost effective options and Stainless steel structures that matches to GMP requirements and sanitary wash down environments.

1. The vertical collation fully automatic shrink wrap machines are more suitable for Square, rectangular , specially its more suitable for boxes which have more face side contact to product travel conveyors and to collation plate.
2. There will be two pushers , one pushers pushes the products into upstairs with a proper guide and other pusher will push to web sealer 90 degree to product travel line.
3. Pneumatic pusher collates the boxes / containers into the pre-selected pack formation, which upon completion is transferred forward into the welding position.
4. At this stage the pack is clamped, the welding bar descents to complete the wrap or seal, and the pusher returns to prepare the next collation of product.
5. As the welding bar ascends, the pusher advances to transfer the new collation into the welding position, at the same time displacing the previously wrapped collation onto continuously moving shrink tunnel conveyor.
6. The wrapped collation soon enters the shrink tunnel chamber where re-circulated hot air causes the wrap to shrink and tightly conform to the contours of the contents.
7. Once the pack is out of the hot chamber, forced air cooling is used to tighten sleeve wrap to achieve a strong, secure pack ready for stacking on pallet or a placing on a shipping carton.