Futura Ceramics (P) Ltd Ahmedabad, Gujarat

Roller Hearth Kiln  is a conveyor type kiln. The kiln enables processing of material from one end to the other including the inspection, packing to be in one continuous cycle. This continuous kiln is the most energy efficient, because heat given off during the cooling cycle is recycled to pre-heat the incoming material to be fired..   Ceramic Rollers used in roller hearth kiln need to satisfy specific criteria such as excellent thermal shock resistance, high alumina content and good B.D. The straightness tolerances are very strictly maintained to ensure that the rollers are straight. If you are installing our rollers for entire kiln, we ensure that our technical service personnel come to train your personnel on how to load the rollers.

Roller Hearth Kiln is a conveyor type kiln. The kiln enables processing of material from one end to the other including the inspection, packing to be in one continuous cycle. This continuous kiln is the most energy efficient, because heat given off during the cooling cycle is recycled to pre-heat the incoming material to be fired, Capacity of up to 160, 000 rollers per year considering OD 50 rollers being fired, State of the Art German Mixer machine for uniform mixing for higher OD rollers AND High Alumina content ball mills and pebbles for smaller OD rollers, Special roofing used to completely avoid any contamination during the manufacturing process (such as dust, other organic matters etc.

• Max Hot Face Temperature1600°C, 1550°C

We have specially developed formulations with Zirconia Toughened Mullite (ZTM) for bricks which are fired at very high temperature in German kiln, his process employed by Futura Ceramics improves the strength of bricks to withstand corrosive materials like borosilicate glass. Mullite and Zirconium bricks are of prime usability for the fabrication of ceramic frits.

eramic frits are vitreous compounds, insoluble in water, obtained by melting and quinching in water with the controlled mixture of raw materials. We have a clearly identified raw material control. Each raw material (particularly the minerals) is tested using XRF machine, Finished Products are tested and finished product control in compliance with the ISO 9001 : 2008 Quality Management System, Our experienced and well trained technical team strives for innovative solutions and continuous improvements to meet the customer’s requirements, We manufacture frits for low temperature applications like, vitrified grinding wheels, diamond grinding wheels and for other special applications.