GEM DRYTECH SYSTEMS LLP

The Apron Dryer is made from a tubular structure with insulated panels on all sides to prevent heat loss. It is a continuous tray/apron type dryer wherein wet particles are fed in from one side and the desired dry particles are collected from the other end. Gradual and uniform drying is achieved by multiple fans and steam coils that provide the required temperature in each zone for the particles to dry. A transfer section towards the middle of the machine allows for the particles to overturn and mix evenly facilitating uniform drying. The transfer section which separates the conveyor drives allows different travel times for the tray conveyor belt between the feed side and the discharge side. Humid exhaust air is sucked out from the ductings on the top and the sides and is prevented from circulating in the drying area. A cooler section towards the end ensures that the discharged product is cool enough to be packed without any requirement for a separate cooler. The Feed SideThe wet materials are fed on the feed side of the equipment and is evenly spread and leveled with the help of a spreader and a leveler respectively across the entire width of the conveyor. The Conveyor DriveThe conveyor consists of stainless steel trays/aprons connected with each other forming a micro hinge with a wire passing through it. The trays/aprons are fitted with stiffeners to prevent buckling and is fitted to stainless steel chains on both sides of the machine. The chains are driven through stainless steel sprockets and is equipped with an inverter to control the speed of the conveyor thereby setting different residence times for different types of products. Our standard products make us the best mesh belt dryer manufacturer. Different Zones, Steam Coils and Air recirculation Different Heating temperatures The machine is divided into different zones along the length of the dryer. Each zone comprises of a different set of steam coils with its individual circulating fans.

In Refractive Window Drying technology, drying of product is done using a thin, transparent infrared film which eventually forms a window for drying. The thin film is conveyed above a heated water tank which assures very low-temperature drying with rapidity, with all modes of heat transfer such as conduction, convection and radiation. As the product dries, however, the infrared window closes, effectively limiting heat transfer to the product to conduction. RW Drying is a new indirect contact drying technology that uses circulating hot water below boiling point as an effective heat transfer medium under atmospheric pressure. The energy or heat losses from the water to its surroundings occur by conduction, convection and radiation resulting in faster drying. During a trial, the process dried raspberry puree from 92% moisture to 2-4% moisture in just five minutes. The dried product had high bulk density. Product quality shows good results as compared to drum drying, freeze-drying, spray drying, tray drying, etc. while being extremely energy efficient. Advantages: Colour, Flavour and Nutrients of the product is maintainedMicrostructure of the product is smooth with Uniform ThicknessLow loss of Anthocyanin from the productHigher Bulk density and Low Porosity of the ProductNo Sulphites or Additives are needed to DryLow Product TemperatureShort Drying TimeEnergy Efficient Drying SystemLow Capital Expenditure compared to other Dryers

GEM offers advanced grain dryers used to dry grain and seeds. The Dryer consists of a Silo for storage of Grains through which Hot Air is passed from an efficiently designed Blower. A bucket elevator feeds the top of the silo with wet grains and the dried grains are discharged from the bottom once they are dried. The dryers are made up of Stainless Steel or Mild Steel as per clients requirements and specifications. The drying time will vary depending on the application. The optional sieves are available in brass and Stainless Steel with a variety of mesh sizes. With minimum moving parts, this dryer is suitable for high volume drying with low maintenance. Advantages of Grain Dryers:Minimum MaintenanceHigh Volume of DryingReduced Cleaning Time Application: PaddySoybeanRyeRiceGreen PeasGreen GramChickpeasCoffee BeansWheatBarleyToor DalBlack Gram Capacity:1 ton2 ton3 ton4 ton5 ton6 ton9 ton12 ton20 ton30 ton40 ton Capacity:HuskFirewoodBiomaxDieselSteamLPG / CNG

Our tunnel ovens come with steel bodies that possess multiple radiator zones. Stainless steel expansion joints are fixed between tunnel oven zones to easily accommodate oven expansions. We provide expansion windows on our continuous tunnel oven machines for effortless baking good inspections. Our ovens are also equipped with multiple chambers with heat-resistant plates and stainless steel shells. We have equipped our continuous tunnel dryer machines with versatile control panels, containing automatic temperature controller, turbulence fan, circulating fan, heating control, motor starters and auto burner on/off options. We provide top- and bottom-perforated air circulating ducts with controllable dampers to distribute heat evenly. The circulating fan and suction cones are constructed with high-quality stainless steel for heat protection. We are a revolutionary tunnel dryer manufacturer offering noise-free, high-performance machines. Our ovens can be customised according to customer requirements.

Combination Fluidbed Dryers Features Stainless steel grid plates.Top circuit and bottom circuit SS trays.Alloy chains with high heat resistance.Electronic overload protection equipped steel.Feed conveyor with maximum width.Insulated centrifugal hot air fan.Insulated chamber with dual walls.Floor mounted central electrical Control Panel. Key specifications Output Capacity : 250 1000 Kgs/Hr Talk to us for a better idea about our products.

Construction of our tray dryers gives you several advantageLarge propeller fans, for circulation of air, are fitted inside in a well-balanced manner.U type tubular heaters with finned steam radiators facilitate maximum heat transfer.Control panel box with push buttons and neon lamps helps to digitally control our tray dryer.We, at GEM, give you tailor-made batch trays as per your requirements. Contact us for custom-built models and get the best batch type tray dryers.

Salient Features of GEM Fluid Bed DryersOptimal sizes that maximise processesAdjustable wire assemblies are available for vibratory fluid bed dryer India for fluidised depth of bedsCompact structure, which does not require a huge spaceCentralised control and monitoringNo oozing of oilBuilt from sturdy materials, GEM vibratory fluid bed dryers provide you with the assurance of operational longevity. Get your equipment from us and enhance your product quality.

Powerful Freeze Dryer FeaturesWe utilise technology that ensures the aroma and taste of the food stays intact even with thorough freeze drying processes. Our dryers are made with high-quality parts and components that ensure longevity. We provide efficient freeze dryer machines specialising in handling large and granular solids.Our freeze dryers can effectively remove surface and bound moisture from products. They provide highly efficient and mild cooling/drying action for all drying processes. Our solutions facilitate greater control over the entire freeze dryer food processing method, keeping all qualities and characteristics of the products undamaged.

Powerful Freeze Dryer FeaturesWe utilise technology that ensures the aroma and taste of the food stays intact even with thorough freeze drying processes. Our dryers are made with high-quality parts and components that ensure longevity. We provide efficient freeze dryer machines specialising in handling large and granular solids.Our freeze dryers can effectively remove surface and bound moisture from products. They provide highly efficient and mild cooling/drying action for all drying processes. Our solutions facilitate greater control over the entire freeze dryer food processing method, keeping all qualities and characteristics of the products undamaged.

Multi Pass Conveyor Dryer AttributesEase of cleaning Our multi-pass dryers have convenient designs for easy cleanup.Self-maintaining design Design enables very less dust, product particle and debris accumulation.Consistency Armed with levelling mechanisms to facilitate even depth of conveyor bed.Airflow Our dryers contain innovative airflow mechanisms for enhanced performance.Uniform Drying is uniform with mixing at each transfer stage.Air plates Plates help to maintain air and temperature consistency throughout conveyor bed.Durable Durable and long-lasting conveyors with perforations.We have built a reputation as a pioneering multi pass conveyor dryer exporter. Our solutions simplify production for numerous businesses around the world.

Single Pass Conveyor Dryer AspectsMaximum consistency Feature multiple zone temperature control, humidity control and customisable airflow volumesCustomisation Both up and down airflow available along with options to select conveyor design, cooling and heating systems.Various heating options Our conveyor dryers can be heated through steam, thermal oil, geothermal water, electricity, LP or natural gas, etc.Temperature control Equipped with different temperature control mechanisms i.e., on-off switches and advanced PLC control setupsMinimal loss Energy losses are minimised due to protective mechanisms that maintain suitable airflow.High efficiency Our dryers are equipped with systems that reduce sifting and demand less frequent cleaning.We are a single pass conveyor dryer manufacturer providing advanced and economically viable solutions.

Two hollow shafts with its special wedge shaped heating transferring blades are rotated to convey the wet product from the feed end to the discharge end. The paddles have high heat transferring efficiency and provide a self-cleaning function. The trough for these paddles are duly jacketed and heat is injected into the casing of the trough. The material for the Paddle Blades and the Trough can be Carbon Steel or the applicable grades of Stainless Steel as required. DriveThe Paddle Blades are rotated with the help of a heavy duty gearbox and a suitable motor to ensure trouble free operation. Being the best paddle dryer manufacturer, our drive is of robust design, designed for high torque and low operating speed. Shafts, bearings and drive components are designed for long trouble free operations under adverse conditions. Features of Paddle Dryer:Efficient drying of sludge and paste through direct contact.Capacities up to 5 tons per hour.Complete product discharge.Low running and maintenance costCompact construction less floor area.Minimum exhaust air quantity no elaborate air cleaning equipment needed.Special paddle form ploughing and self-cleaning action.

GEM Double Drum Dryers convert molten liquid or pasty feeds into solid dried particles. Two identical drums are installed next to each other and the material is fed from the top into the gap between the drums. A thin layer of molten feed forms on the outside surface of the rotating drums. The Inner Surface of the drums are heated with steam or hot water. This results in heating of the drum and removes the excess moisture from the molten feed which after scraping results in a dried powdery product. The material dried is collected through a chute or a conveyor. The speed of the drum can be controlled through a VFD. The capacity of the dryer depends on the material of the product, the temperature of the product, the dip level of the drum in the molten feed and by the temperature of the drying medium/drum. DRUM :-The material of the drum could be Mild Steel, or any grade of Stainless Steel with or without Hard Chrome plating. The surface of the drum is machined and ground. The drums rotate on antifriction self-aligning ball / roller bearing with standard Housing. SCRAPPER :-The Scrapper Knife scrapes off the solidified material from the surface of the drum. The material of construction of the Scrapper knife is usually Stainless Steel or Phosphor Bronze. They are designed to ensure uniform pressure against the drum over the full length. The pressure of the knife is controlled by an adjustment screw. HOOD (OPTIONAL) :-To prevent toxic vapours, the dryer/flaker is equipped with a totally enclosed hood with vapour outlets on top.

GEM Flakers convert molten liquid chemical into solid flakes. This is achieved by forming a thin layer of molten chemical on the outside surface of a rotating drum and causing this to be solidified by spraying cold water from inside the surface of the drum. An adjustable scraper continuously removes the solid paste from the drum surface in flake forms. GEM Single Drum Dryers are similar to the flakers except that in these Single Drum Dryers, the inner surface instead of being sprayed with cold water is heated with steam. This results in heating of the drum and removes the excess moisture from the molten chemicals which after scraping results in a dried powdery product. The material flaked/dried is collected through a chute or a conveyor. The required size of the flakes can be adjusted by controlling the speed of the drum through a VFD, the temperature of the product, the dip level of the drum in the molten chemical or by controlling the temperature of the cooling/drying medium. DRUM:-Being the best in the market as drum flaker, the material provided for the drum is Mild Steel, or any grade of Stainless Steel with or without Hard Chrome plating. The surface of the drum is machined and ground. The drums rotate on antifriction self-aligning ball / roller bearing with standard Housing. SCRAPPER:-The Scrapper Knife scrapes off the solidified material from the surface of the drum. The material of construction of the Scrapper knife is usually Stainless Steel or Phosphor Bronze. They are designed to ensure uniform pressure against the drum over the full length. The pressure of the knife is controlled by an adjustment screw. HOOD (OPTIONAL): To prevent toxic vapours, the dryer/flaker is equipped with a totally enclosed hood with vapour outlets on top. DRIVE:- Heavy duty drive is designed for smooth, continuous and trouble free running. V-pulley or variable speed arrangement can also provided for optimum performance.