Our Products
With the advent of steam sterilizer, we have succeeded in developing a bung processor system which can be washed, siliconized and sterilized and dried in one go without contaminating the bungs. This bungs can be directly used for further manufacturing activities in a sterile facility.
Processing of bungs is of high concern since they play a significant role in the quality and life of the final product.
The need for correct processing technology is even more important considering the complexities in the compounding of the rubber used for the closures.
The system has its own CIP facility for keeping the machine ready for new batch. Advance carriage design and drum design enables a smooth and easy operation for user.
Exclusive Features :
Process For Bung Washing Programs :
We make sure that the products that we deliver will remain completely damage free as we make use of the quality packaging material and have skilled personnel for the packing of the products. You can choose to make payment through offline and online mediums as per your convenience. We are well versed with all and we ensure that the transaction is transparent.
Details :
In order to recover the clean condensed water and enable its reuse from the RO rejects and ETP solution we offer Multi effect evaporators. The system is used to reduce the water loss through double or triple Effect Combination Evaporator with one falling film type and one forced circulation type evaporators. The material of construction for all liquid contact parts in SS304 and Calandria tubes of SS304. All vapor and condensate contact parts will be in M.S.
Complete system will be under pressure at 3 kg/cm2( g).and consists of following components :
Condenser is used to condense the evaporation rate at the outlet of system. It also consist of condensate pot, condensate pump and vacuum pump.
Multi Column Distillation Plant is based on FINN-AQUA design. It consist of specially designed columns which make optimum use of the principles of inter stage heat exchange (Multi effect distillation method) to produce pure pyrogen free sterile distilled water for injectable as per IP/BP specification. The vapor with high velocity and under pressure passes over a SPECIALLY DESIGNED SPIRAL BAFFLE system which develops tremendous centrifugal force and thus eliminates any chances of pyrogens carry over in the vapors.
To industries where 100% pure Pyrogen - free water-for injection plays role, Multicolumn Distillation Plant is the perfect solution. Available in capacities ranging, the Multicolumn Distilled plant is used for its economy, low maintenance and low operation costs. By Multi Effect Distillation method significant energy (75% approx.) is saved when compared to the conventional method. All contact parts are made out of AISI 316 quality stainless steel and mirror polished. All pipes and tubes are essentially seamless.
Operation : The pre-heated feed water (through condenser) is fed into the first column where 33% of feed water is converted into steam under pressure by outside boiler steam. The pure steam produced in the first column having temperature of 135 degree Celsius and the remaining feed water goes to the 2nd column. The pure steam is used as a heating media in the 2nd column and converts part of remaining feed water into steam. In the process the steam itself condenses back into water. This process is repeated till the last columns each working at low temperature & pressure as compared to the one before it. The steam produced in the last column is condensed in the condenser by feed water as well as cooling water. As external heat is required only to convert the 33% of feed water, the heating energy required is reduced by 67%.
Construction Details :
Salient Feature :
The Bung Processor has inbuilt Clean In Place (CIP) system for washing the chamber and the rotating carriage to prevent the dirt or debris to be carried out from one cycle to another. This is very important before the start of the "Rinse with purified water" and "Sterilization" phases.
CIP System Consists of :
We are capable of catering to buyers anywhere in Thane(India) as well as any other place. We have resources to reach the buyers' Thane(India) with ease. Our company has a convenient and noncomplex payment procedure. Patrons can make payments through a method with they are comfortable. We are open to receiving payment online or offline.
Details :
Customized option for steam sterilizer :
In order to keep our offerings in safe and secure conditions, we have developed a storage unit and keep it updated with the defined industry standards. We are a quality-centralized firm and make use of only high quality material for manufacturing the offered lot. Also, we ensure that the material is sourced from the reliable places.
Details :
The Process :
The most important equipment in any Pharmaceutical Plant manufacturing injectable solutions is the Pure Steam Generation Plant. Gemerik has developed WFI Still which produces distillate that meets the current U.S. and European Pharmacopeia for Water for injection guidelines equipped with a range of features to ensure that your installation and qualification is quick & trouble –free and that your WFI production remains efficient and reliable throughout your unit’s life.
Gemerik PSG is designed with efficiency keeping in mind. Because the system recovers the latent heat of vaporization which occurs within its own process to heat feed water and uses the feed water as the primary source of cooling.
Gemerik uses Corrugated Tube Heat Exchanger which is a next generation of Shell & Tube Heat Exchanger. With this technology we can achieve High Pressure & High Temperature with Less Maintenance & leakages. As heat exchanger has the main role in determining the efficiency of Pure steam Generator, we have achieved Higher Heat Transfer Co-efficient, Compact and economical model with reduced Fouling and dense turbulent flow even at low velocity.
Key Features :
Features :
We have well-connected and capacious warehouse that helps us in arranging products systematically to deal with urgent deliveries and orders. Our exceptionally good warehouse system helps us in keeping the products safe till the final dispatch. Buyers can place bulk or retail orders with us all year round and expect on time delivery of consignments.
Storage Tanks :
Timely delivery of the orders is assured with us as we are backed by one of the most sophisticated transportation facility. Stay rest assured for the products that we offer as they will remain damage free. For this, we make use of only premium packaging material for the packing of the products.
Details :
Salient Features :
Application :
To guard our complete range of goods from exterior causes that can be damaging, we have a high-tech packing unit armed with the newest safe packaging technologies and supplies. Our up-to-date logistic facilities support us in meeting the delivery deadlines promised to the customers.
Top Features :
SIP System Consits of: