altrAsonix

Okhla, Delhi

20 KHz Handheld Ultrasonic Plastic Welding Gun (1200 Watt) is a compact and powerful solution designed for manual plastic welding, staking, riveting, and spot welding applications. Operating at a 20 KHz frequency with a 1200-watt output, this handheld unit is ideal for welding small to medium-sized thermoplastic components where flexibility and precision are required.

The ergonomic gun-style design allows operators to perform welding in hard-to-reach areas, making it especially suitable for on-site assembly, repair work, and low-to-medium volume production. When connected to a digital ultrasonic generator, the system delivers stable ultrasonic energy, ensuring consistent weld quality while minimizing stress and deformation on plastic parts. It produces clean, strong joints without the need for adhesives or mechanical fasteners.

Key Features

• Handheld Design: Lightweight and ergonomic for operator comfort

• Operating Frequency: 20 KHz for efficient and stable ultrasonic output

• Power Rating: 1200 Watt suitable for manual welding applications

• Precise Welding Control: Compatible with Time / Energy welding modes (via generator)

• Versatile Usage: Ideal for spot welding, staking, riveting, and plastic joining

• Fast Operation: Short cycle time improves productivity

• Clean Welding Process: No glue, screws, or external heating required

Product Applications

• Plastic spot welding and repair

• Electronic component housing welding

• Automotive interior plastic parts

• Small appliance assembly

• Packaging and blister pack welding

Additional Information

• Production Capacity: Depends on operator skill and application

• Customization: Horn design available as per component

 

Additional Information:

• Production Capacity: Depend on operator skills & products.

Product Overview

30 KHz 1000 Watt Ultrasonic Handheld Welding Gun is a powerful and versatile ultrasonic welding solution designed for medium to heavy-duty thermoplastic joining applications. Operating at 30 kHz frequency, this model offers an ideal balance between penetration depth and surface precision, making it suitable for stronger weld requirements while maintaining clean finishing.

With an output power of 1000 Watts, the system delivers high-energy ultrasonic vibrations that create solid molecular bonding without adhesives, screws, or solvents. It is well-suited for applications requiring deeper weld penetration and consistent joint strength across larger plastic components.

Key Features

• Operating Frequency: 30 kHz

• Power Output: 1000 W

• High weld strength with deeper energy penetration

• Digital ultrasonic generator with accurate control

• Stable amplitude output for consistent results

• Fast welding cycle with high repeatability

• Reduced material stress and clean joint finish

• Suitable for medium to heavy-duty plastic assemblies

• Energy-efficient ultrasonic bonding technology

Applications

• Automotive plastic component welding

• Battery case assembly

• Electronic enclosures and housings

• Appliance plastic parts

• Filter housing welding

• Packaging blister sealing

• Industrial plastic product manufacturing

Industries Served

• Automotive Industry

• Electrical & Electronics Manufacturing

• Battery Manufacturing

• Home Appliance Industry

• Plastic Fabrication Units

• Industrial Equipment Manufacturing

Why Choose 30 kHz, 1000 W Model?

• Stronger welding capability compared to higher-frequency micro models

• Suitable for thicker plastic sections

• Provides uniform weld strength and reliability

• Ideal for medium-scale and industrial production

• Reduces assembly cost by eliminating mechanical fasteners

Frequently Asked Questions (FAQ)

1. What type of plastics can be welded using this machine?It is compatible with most thermoplastics such as ABS, PP, PC, PVC, Nylon, and Acrylic.

2. Is 30 kHz suitable for heavy plastic parts?Yes. 30 kHz provides better energy penetration than higher-frequency models, making it suitable for medium and thicker plastic components.

3. What advantage does 1000 W power provide?Higher power allows stronger weld joints, faster cycle times, and improved consistency in demanding applications.

4. Can it be used in production lines?Yes. It is ideal for manual welding stations and semi-automatic production setups.

5. Does ultrasonic welding damage the material surface?No. When properly set, ultrasonic welding produces clean joints with minimal surface marking.

Additional Information:

• Production Capacity: Depend on operator

We are AltrAsonix, offering a high-quality 800W Precision Ultrasonic Handheld Welding Gun. Operating at 220V with 800W power, this manual handheld gun is designed for welding plastic materials at 35 KHz ultrasonic frequency. Backed by a 6-month warranty, our product is suitable for PC material compatibility. Ideal for manufacturers and suppliers, this efficient welding gun ensures precise and reliable results. Upgrade your welding process with our innovative handheld gun from AltrAsonix.