Gear Box drive for existing Brush conversion will be removed. Drive will be from Main Cylinder. Substantial Power Saving due to removal of gear box motor. Low maintenance due to removal of gear box. During power cut, revolving flat will be clean till Cylinder stops.

Salient Features: It is a unique special process to remove carbon deposits associated with the manufacturing process. Diamond gives silver clean, burr free finish that leaves the wire smooth and contamination free like a semi pinned shape. Burr free and smooth finish, protects the fibre from breakage as a more gentle carding action results highest yarn strength. Closer setting after initial wire mounting, as the wire is less aggressive which protects the fibre from damage. Higher nep removal efficiency and lower shot fibre content after the intial mounting and throughout the service. The card can put into full production thereby increasing productivity. Long service life and greater added value. Madeout of imported micro alloy Steel. Suitable for all models. More accuracy, cost economic, maintenance free, easy fit and dimensional stablity. To achieve perfect gauging and long life.

Designed with seven pinned beater segments and fourteen control sheets to ensure removal of heavy trash and impurities with the help of gentle fibre tufts opening. Better opening ensures to reduce fibre rupture and good fibre loss and reduces chocking. Ensures cleaning efficiency upto 20%. Ensures consistent fibre tuft quality in blow room machines.

Construction of assembly is individual gauge setting and replaceable slide (strip) type. Individual gauge setting ensures accurate gauging which results in better opening of fibre tuffts in lickerin zone. Sharp points gives better pre-opening that results in minimum loss of good fibres. High quality hardened mote knives help to remove smaller and heavier trash particles results good reduction of neps in lickerin zone. Easy replaceable and cost economic during replacement time. Made out of high grade individual flat aluminium bars which gives more stability to ensure accurate gauging.

Advantage - Technical To maintain the Existing Flat Tops for carding action free from Seed Cots, Short fibers, Husk and Micro Dust. To reducet the NEPS generation caused by accumulated Microdust in the foundation which is a perennial problem. To allow clean revolving flats to enter carding zone (Between revolving flats & cylinder) to take more NEPS, kities and short fibers to reduce IPI. To avoid waste of power of compressed air and man power used for cleaning. One wooden roller with 4 rows of imported Mexican Fibre Bristles and 2 rows of fillets, shall effectively remove the Micro Dust and seed cots, Leaf bits and other foreign materials. Deposition of Titanium D-Oxide on the flats is removed by the system to achieve consistent Qualtiy.  

Mote Knives made out of high grade alloys steel material En8 / En31. Smooth finish grinding with Hard Chrome Piating ensures smooth fibre transfer. Hardened to 58 to 60 HRC will ensures long life. Precision dimensional accuracy as per OEM ensures perfect filament to reduce machine downtime. Long life with competitive price. Special knives can be manufactured as per customer requirement for all machines.

Gear Box drive for existing Brush conversion will be removed. Drive will be from Main Cylinder. Substantial Power Saving due to removal of gear box motor. Low maintenance due to removal of gear box. During power cut, revolving flat will be clean till Cylinder stops.

Salient Features: It is a unique special process to remove carbon deposits associated with the manufacturing process. Diamond gives silver clean, burr free finish that leaves the wire smooth and contamination free like a semi pinned shape. Burr free and smooth finish, protects the fibre from breakage as a more gentle carding action results highest yarn strength. Closer setting after initial wire mounting, as the wire is less aggressive which protects the fibre from damage. Higher nep removal efficiency and lower shot fibre content after the intial mounting and throughout the service. The card can put into full production thereby increasing productivity. Long service life and greater added value. Madeout of imported micro alloy Steel. Suitable for all models. More accuracy, cost economic, maintenance free, easy fit and dimensional stablity. To achieve perfect gauging and long life.

Designed with seven pinned beater segments and fourteen control sheets to ensure removal of heavy trash and impurities with the help of gentle fibre tufts opening. Better opening ensures to reduce fibre rupture and good fibre loss and reduces chocking. Ensures cleaning efficiency upto 20%. Ensures consistent fibre tuft quality in blow room machines.

Construction of assembly is individual gauge setting and replaceable slide (strip) type. Individual gauge setting ensures accurate gauging which results in better opening of fibre tuffts in lickerin zone. Sharp points gives better pre-opening that results in minimum loss of good fibres. High quality hardened mote knives help to remove smaller and heavier trash particles results good reduction of neps in lickerin zone. Easy replaceable and cost economic during replacement time. Made out of high grade individual flat aluminium bars which gives more stability to ensure accurate gauging.

Advantage - Technical To maintain the Existing Flat Tops for carding action free from Seed Cots, Short fibers, Husk and Micro Dust. To reducet the NEPS generation caused by accumulated Microdust in the foundation which is a perennial problem. To allow clean revolving flats to enter carding zone (Between revolving flats & cylinder) to take more NEPS, kities and short fibers to reduce IPI. To avoid waste of power of compressed air and man power used for cleaning. One wooden roller with 4 rows of imported Mexican Fibre Bristles and 2 rows of fillets, shall effectively remove the Micro Dust and seed cots, Leaf bits and other foreign materials. Deposition of Titanium D-Oxide on the flats is removed by the system to achieve consistent Qualtiy.  

Mote Knives made out of high grade alloys steel material En8 / En31. Smooth finish grinding with Hard Chrome Piating ensures smooth fibre transfer. Hardened to 58 to 60 HRC will ensures long life. Precision dimensional accuracy as per OEM ensures perfect filament to reduce machine downtime. Long life with competitive price. Special knives can be manufactured as per customer requirement for all machines.