This Equipments is for tack coat and Bitumen Spraying application. It is capable of applying a uniform unbroken coating of hot Bitumen on specified surface in prescribed quantity. A unique Pressure Cleaning System (PCS) of Our Bitumen Sprayer cleans the system after use and avoid clogging. It is capable for use with bitumen emulsion also.

SALIENT FEATURES OF BITUMEN SPRAYER:

• Fully-insulated tank with high performance oil heating.
• Air Cooled diesel engine and positive displacement gear pump.
• Full circulating spray bar.
• Operator's Platform with hood.
• Simple pressure cleaning system provided.
• Digital Speed Indicator.

MECHANICAL BROOM (SWEEPER): Perfect Road Equipments manufacturing Mechanical Brooms, operated by towing with a jeep or tractor and is the most preferred equipment for the Indian Road Construction Companies.

4-Bins for cold aggregate feeders are all-welded and modular in construction, permitting easy addition of bins to meet growing needs. Steep bin-walls and valley-angles allow free flow of aggregates from the feeders minimizing hold-up of materials in the corners and bridging with sticky aggregates. There is a bin vibrator mounted on walls of dust bin. The bins are supplied with adjustable calibrated gate openings and variable speed feeder drives together offer a total proportional control, greater flexibility and accuracy of operations. Belt scrapper perfectly cleans wet dust stick on return belt of gathering conveyor.

A single-deck vibrating screen removes over size aggregates from main flow to prevent any damage of dryer internal flights. Feeding belt-conveyor further feeds material into a rotary dyer.

Field proven Dryer drum with high aggregates drying efficiency at very low maintenance cost has gained top reputation among present day's asphalt batch plant manufactures in India. The drum is equipped with 4-wheel drive by gear motors. The dryer also has an unique feature of air-preheat system, which improves drying efficiency, aid power saving, reducing the thermal stresses on the drying drum by burner. Two heavy dyer rings fitted on drum shell & 4-trunning rollers with pressure-fitted shafts & heavy duty bearing pedestals have long working life which are special design features of our dryer.

The modulating type dryer burner operates on high fuel-atomizing pressure (40bar) suitable for LDO/Furnace Oil with automatic controls, and of wich a wide turn-down air/fuel ratio saves your money.

A temperature-sensor(PTR/thermocouple) fitted at discharge chute senses temperature of dried hot-aggregates. Burner controls this temperature at desired set level.

HOT ELEVATOR

The continuous flow of dried hot aggregates discharged from drover is lifted onto a vibrating screen on top of batch tower by a totally enclosed bucket elevator. The elevator top-wheel has a replaceable type teethed hard material periphery and elevator chain with a numbers of buckets rides centrally aligned on this wheel. The elevator bottom wheel works as an idler to keep chain in alignment to top wheel. The bottom shaft is spring loaded to keep chain always in tension.

BATCHING TOWER

Complete Batching Tower consists of a Vibrating Screen, Hot-bins, Weighing section and Mixer section.

Vibrating Screen:The inclined 4-deck vibrating screen with circular motion is run by two Electro vibratory motors. The vibrating screen has special design feature to keep each screen cloth always in tight position by a numbers of springs. This gives the screen cloth a longer life and no dead-zone found on it thus, yields the best screening efficiency. All screen wire-meshes are made of special spring-steel with anti wear property for long life.Entire screen basket is enclosed in a fixed casing. The free-floating screen design (supported on heavy action springs) inside a fixed sturdy enclosure prevents from any vibration being transferred to the weighing scales to give accurate weighing efficiency. Wider platform with easy access provides easy maintenance. A specially designed screen-by pass facility with pneumatically operated gate with is provided in our plant.

Hot Bins:Storage hopper for screened hot aggregates has four partitions for each size aggregate, below vibrating screen. It has ample storage capacity. Each bin has rotary discharge gate at it's bottom. Four High level switches helps to control a smooth flow of each size aggregates in required quantity without any over flow/short fall of hot aggregates. Thus, minimum wastage of hot-aggregates from over-flow for better overall fuel efficiency of plant.

Weigh Bins :There are three weigh-bins: for aggregates, for filler material and for bitumen, each suspended by a S-type load cell. Highly valuable weighing system requires no maintenance and their an easy calibration system makes our Plant highly popular to site engineers and plant operators. Aggregate Weigh hopper has rotary types discharge gates at bottom. Bitumen weigh hopper is hot-oil jacketed. There is ball type 3-way valve with jacketed body provided at inlet of bitumen weight hopper & is operated by a pneumatic jack. Bitumen weigh hopper outlet valve is of conical plug type & is also operated by pneumatic jack. All jacks are controlled by solenoid valves and under computer command.

Mixer Section:The three dimensioned twin shaft type pug-mill mixer with a large live-zone is the heart of this Plant, realizing a quick-mixing of asphalt. A high capacity bitumen spray pump sucks weighed batch of bitumen from weigh-hopper and sprays into mixer within few seconds to yield a longer mixing time and produces a perfectly homogeneous mix. The pug-mill mixer body also is hot-oil jacketed and has low maintenance oil-bath system for continuous lubrication of its chain drive. The paddle arms & mixing tips mounted on two shafts of mixer and all body-inners are made of highly wear resistance, high nickel cast alloy steel. The reversible design of the mixing tips ensures a lower operating cost. Pneumatically operated, rotary type gate at mixer-bottom gives quick discharge of hot-mix.

POLLUTION CONTROL

Bag-Filter :The exhaust flow with finer dust particles further travel to a RA type bag-filter unit, which has a number of filtering bags made from 180 deg. C Heat resistant aramid fabric with ample filtering surface area.
Emission level of unit is less than 50mg/Nm3. Longer life of filter-bags and less maintenance is another important feature of our Plant.Fine dust is collected in bottom storage-hopper, which has a screw conveyor to remove collected fine dust & feed into an inlet hopper of filler bucket elevator to further carry onto tower-top for making a filler-batch.

Exhaust Fan with its Damper control & Chimney Stack :The other end of Bag-House filter, is connected to a high capacity exhaust fan, capable to draw all burner-flue-gases from dryer drum. The inlet of this fan has a damper-gates, controlled/operated by an quarter turn electric actuator and a chimney stack at its outlet to deliver clean gases at height into atmosphere to keep environment clean at site.

FOREIGN-FILLER FEEDING

A vertical Foreign-Filler silo of 4m3 capacity with feeding a bucket elevator & a screw conveyor is supplied along with plant.

BITUMEN HEATING AND STORAGE SOLUTION

Our Esteemed customers can opt for direct fired heating bitumen tanks or hot oil heated bitumen tanks. Storage capacity ranges from 15 to 50 ton each.

The indirect heating tanks with internal heating coils are supplied with a highly efficient 3-pass design thermic oil heater. The Thermic oil heater is supplied with independent automatic control panel including oil temperature indicator control, low level switch, low circulation pressure switch, over temperature cut off thermostat burner control relays and burner operating circuits. The thermic oil heater is supplied with auto temperature controls to maintain precise bitumen temperature. The heater capacity ranges from 3-lacskcal/hr to 6-lackcal/hr. according required quantity of bitumen to be heated daily.

The direct heating tanks are supplied with automatic imported pressure jet burner, As a standard, all bitumen tanks are supplied with auto thermostatic controls and level indicators.Our every batch plant is supplied with hot oil jacketing on bitumen pipe line, asphalt pump, bitumen weigh hopper section and pug mill body. Opting for hot oil heating reduces asphalt pump binding, asphalt pipeline blocking, smoother bitumen weigh batcher and pug mill operations.

FULLY AUTOMATIC PLANT CONTROL SYSTEM

Fully computerized air-conditioned control cabin, with on-board electrical power control console, distribution switch board, fully automatic process and sequence controls are a standard on our batch plants. User-friendly software on the computer with a parallel PLC man machine interface gives you total reliability and ensures top notch performance.

• Fail proof power interlocks and auto process controls.
• Online fault detection with remote connectivity and solution.
• Docket printing and inventory management.
• Provisions to print, store and email productions details, mix proportions, etc.
• Automatic cold aggregate feeder controls linked with mix design and hot bin levels.
• Automatic free fall compensation.

The controls is equipped with function-keys and numeric-keys, and does not require special skills for operation. The operator can monitor the complete process control, motor status and pneumatic controls through the colour CRT display.

Compact Hydraulically Pushing system of Bitumen Drum into insulated Heating Chamber designed for process of heating30 /40 (size 500 M.M. Dia. & 1000 M.M. Lg.) Bitumen Drum withextrafacility for un-loading Jumbo Bag. Decanter Unit with 6 Lac Kcal/HR capacity of high efficiency Thermic Heater with Bottom Storage Sump (21 M.T.) also facility for Bitumen Filter & Jacketed Bitumen Transfer Pump, fuel storage tank, fabricated inlet & outlet platform for drum.

SALIENT FEATURES:-

• Production Of 7.5 T.P.H. For Model PHBDBD30 & Production Of 9.5 T.P.H. For Model PHBDBD40
• Fuel Consumption Of 50 LTR./HR. For Model PHBDBD30 & 60 LTR./HR. For Model PHBDBD40
• Supply Of High Efficiency Three Pass Latest Designed Thermic Heater
• High Accuracy Fully Automated Control System With Interlocks For Thermic Pump To Automatic Pressure Jet Burner, Low Level Termic Oil Indicator To Pressure Jet Automatic Burner, High Temperature Sensor Controller To Pressure Jet Automatic Burner & Also With Pressure Switch Controls To Automatic Pressure Jet Burner
• Imported Sufficient Capacity Automatic Pressure Jet Burner With Less Fuel Consumption & Lesser Pollution Emmission
• Rigid Steel Structure As Per Is Standard With Standard Quality Material Used With Periodic Inspection Carried Out During Manufacturing Process
• Fully Insulated With High Quality Insulated Material For Decanter Chamber To Minimise Heat Loss
• Standard Accessories Like Inlet & Out Let Insulated Pipe Line For Thermic Oil & Bitumen Filter Assembly With Outlet Pipeline To Feeding Tanker
• Decanter Chamber Connected With 6/8 Set Hydraulic System With Sufficient Capacity Powerpack Unit Without Any Leakages To Charge Drum In Time Into Decanter & Exits Drum Without Dis-Order Drum Sequence ( Jamming Like) To Other Manufacturer
• Self Centred Hydraulic Pushing System For Bitumen Drum To Feed In To Decanter Chamber
• All Assemblies Are Periodically Inspected & Tested Like Air Test/Hydro Test
• Perfect Decanter Unit Is Latest Compact Designed From Engineering Software To Operateeasily To Minimise Labour Cost, Breakdown, Less Fuel Consumption With Higher Production Compared To Any Other Manufacturer

We have soap plant machinery a wide range of infrastructure facility that allow us to manufacture a wide range of industrial reaction vessel, industrial heating machine, food processing equipment, soap plant and other engineering equipment. We also own a manufacturing unit that is spread over an area of 50000 square feet with sufficient installation capacity allowing us to execute our process with ease and comfort.

Soap Crutcher is robust machine, designed for mixing of raw material to make Soap (i.eOils, Caustic, Silicate, Water & other fillers etc.) This is a double jacketed vessel, works with presence of Steam or Thermic fluid Boiler. Soap Crutcher is designed of various capacities (2, 3, 4, 5, 6 M.Tbatch). Inside the Soap Crutcher a helical thread worm is fitted, which rotates Clockwise & anti Clockwise in the small drum, that is also double jacketed & open from both ends so that thread worm sponifies the raw material up & down very properly. Outer jacketed shell & inner jacketed drum transfer’s heat gently at all point to raw material to final formation of Soap. At Last, benefits of Soap Crutcher, is that it saves Fuel, Time, Labour approximately 50% of traditional method (i.e. Open Pan (Karaha).

This is a mixing machine provided with the arrangement of two Z-shaped arms rotating for mix the mass (Soap Flakes) inside the machine in a dough making manner. In this machine the colour, Perfume, and other kind of filler additives are added and mix with the soap. Mixing, Phase Conversion, Binding are the Major Feature of this Machine.

This machine is provided with an arrangement of three rolls moving clockwise and anti-clockwise at different speeds simultaneously. The material after Flaker is passed through these rolls and subsequently scrapped into fine flakes form and passed into next machine. A cooling arrangement is also mechanized into rolls.This machine is responsible for transperency and clearty. Mixing, Phase Conversion, are the Major Feature of this Machine.

This machine is provided with the arrangement of specially designed Twisted Blades to perform best results of powder mix within a U shaped design trough.All the mixing ingredients are dropped from the top of the mixer inlet as per their sequence of addition and after mixing the whole batch is dropped through the bottom side either mechanized gate or manual openable gate.

This is also a double jacketed vessel, some what appear like Soap Crutcher, but there is no working mechanism inside the feed tank. The main purpose for application of this tank is in Gravity System Continuous Soap Plant, so that when Soap is ready to drain from the Soap Crutcher, we can immediately drain all the Soap from Soap Crutcher to Soap Holding Tank (Feed Tank) & new batch can be started immediately in Soap Crutcher. The Soap Holded in this tank, will be slowly slowly comes out in the forms of lumps, will drain on outer shell surface of Soap Flacker. The main one another function of this tank is also that it makes all plant continuous because in Gravity System Continuous Soap Plant only Soap Crutcher is Batch type & all other machines are continuous.

Soap Flacker is a vital machine designed to convert Molten Hot Liquid Soap to Solid & Cold form. Flacker is a big rotating drum, in which 8 to13 degree Celsius of chilled water circulates continuously. Molten Hot Liquid Soap comes on the top surface in centre of the Flacker from Soap Holding Tank (Feed Tank) through gravity, in the form of Lumps, a small drum which is rotating just in same synchronize speed with bigger drum makes a thin layer of 1 to2 mm of molten hot liquid soap. When this thin layer sticking with bigger drum during complete round, on the other surface end a hard carboned steel blade is fitted out, which scraps that thin layer of Soap. Now, nature of the Soap after scraping is Cold & Solid. At Last, Main function of the Soap Flacker is to convert Molten Hot Liquid Soap to Solid & Hard form continuously.

This conveyor is used in many other Industries also. But in Soap, one function of Screw conveyor is that it can take the soap to higher elevation than other Conveyors. Second function of Screw Conveyor is that when it carries Soap from one point to another, it brakes the lumps of the Soap in very small chips, which are helpful & plays major role in increasing Quality of Soap.

This machine is provided with an arrangement of three rolls moving clockwise and anti-clockwise at different speeds simultaneously. The material after Flaker is passed through these rolls and subsequently scrapped into fine flakes form and passed into next machine.A cooling arrangement is also mechanized into rolls.This machine is responsible for transperency and clearty. Mixing, Phase Conversion, are the Major Feature of this Machine.

Here in this machine the soap is finally converted into shape of Bar as per the design of die fixed at the discharge mouth of Plodder. The material is extruded under provided vacuum condition within the machine. This is a two stage machine in first stage the noodles are prepared which are dropped into second stage by gravity which are finally converted into required cake size. Mixing, Noodle Making, Extrution, Phase Conversion, Binding, Air Bubble Sucking are the Major Feature of this Machine.

When the extruded cake is discharged through the mouth of plodder it is required to stamp and cutted into big size bars which are cutted by this bar cutter and stamping is also done at the same time. These bars are passed to next machine i.e. cake cutting machine.

The long cutted bars are passed through machine here they are cutted into required size cakes ready to pack with packing machine.

The machine in a dough making manner. In this machine the colour, Perfume, and other kind of filler additives are added and mix with the soap. Mixing, Phase Conversion, Binding are the Major Feature of this Machine.

This Equipments is for tack coat and Bitumen Spraying application. It is capable of applying a uniform unbroken coating of hot Bitumen on specified surface in prescribed quantity. A unique Pressure Cleaning System (PCS) of Our Bitumen Sprayer cleans the system after use and avoid clogging. It is capable for use with bitumen emulsion also.

SALIENT FEATURES OF BITUMEN SPRAYER:

• Fully-insulated tank with high performance oil heating.
• Air Cooled diesel engine and positive displacement gear pump.
• Full circulating spray bar.
• Operator's Platform with hood.
• Simple pressure cleaning system provided.
• Digital Speed Indicator.

MECHANICAL BROOM (SWEEPER): Perfect Road Equipments manufacturing Mechanical Brooms, operated by towing with a jeep or tractor and is the most preferred equipment for the Indian Road Construction Companies.

4-Bins for cold aggregate feeders are all-welded and modular in construction, permitting easy addition of bins to meet growing needs. Steep bin-walls and valley-angles allow free flow of aggregates from the feeders minimizing hold-up of materials in the corners and bridging with sticky aggregates. There is a bin vibrator mounted on walls of dust bin. The bins are supplied with adjustable calibrated gate openings and variable speed feeder drives together offer a total proportional control, greater flexibility and accuracy of operations. Belt scrapper perfectly cleans wet dust stick on return belt of gathering conveyor.

A single-deck vibrating screen removes over size aggregates from main flow to prevent any damage of dryer internal flights. Feeding belt-conveyor further feeds material into a rotary dyer.

Field proven Dryer drum with high aggregates drying efficiency at very low maintenance cost has gained top reputation among present day's asphalt batch plant manufactures in India. The drum is equipped with 4-wheel drive by gear motors. The dryer also has an unique feature of air-preheat system, which improves drying efficiency, aid power saving, reducing the thermal stresses on the drying drum by burner. Two heavy dyer rings fitted on drum shell & 4-trunning rollers with pressure-fitted shafts & heavy duty bearing pedestals have long working life which are special design features of our dryer.

The modulating type dryer burner operates on high fuel-atomizing pressure (40bar) suitable for LDO/Furnace Oil with automatic controls, and of wich a wide turn-down air/fuel ratio saves your money.

A temperature-sensor(PTR/thermocouple) fitted at discharge chute senses temperature of dried hot-aggregates. Burner controls this temperature at desired set level.

HOT ELEVATOR

The continuous flow of dried hot aggregates discharged from drover is lifted onto a vibrating screen on top of batch tower by a totally enclosed bucket elevator. The elevator top-wheel has a replaceable type teethed hard material periphery and elevator chain with a numbers of buckets rides centrally aligned on this wheel. The elevator bottom wheel works as an idler to keep chain in alignment to top wheel. The bottom shaft is spring loaded to keep chain always in tension.

BATCHING TOWER

Complete Batching Tower consists of a Vibrating Screen, Hot-bins, Weighing section and Mixer section.

Vibrating Screen:The inclined 4-deck vibrating screen with circular motion is run by two Electro vibratory motors. The vibrating screen has special design feature to keep each screen cloth always in tight position by a numbers of springs. This gives the screen cloth a longer life and no dead-zone found on it thus, yields the best screening efficiency. All screen wire-meshes are made of special spring-steel with anti wear property for long life.Entire screen basket is enclosed in a fixed casing. The free-floating screen design (supported on heavy action springs) inside a fixed sturdy enclosure prevents from any vibration being transferred to the weighing scales to give accurate weighing efficiency. Wider platform with easy access provides easy maintenance. A specially designed screen-by pass facility with pneumatically operated gate with is provided in our plant.

Hot Bins:Storage hopper for screened hot aggregates has four partitions for each size aggregate, below vibrating screen. It has ample storage capacity. Each bin has rotary discharge gate at it's bottom. Four High level switches helps to control a smooth flow of each size aggregates in required quantity without any over flow/short fall of hot aggregates. Thus, minimum wastage of hot-aggregates from over-flow for better overall fuel efficiency of plant.

Weigh Bins :There are three weigh-bins: for aggregates, for filler material and for bitumen, each suspended by a S-type load cell. Highly valuable weighing system requires no maintenance and their an easy calibration system makes our Plant highly popular to site engineers and plant operators. Aggregate Weigh hopper has rotary types discharge gates at bottom. Bitumen weigh hopper is hot-oil jacketed. There is ball type 3-way valve with jacketed body provided at inlet of bitumen weight hopper & is operated by a pneumatic jack. Bitumen weigh hopper outlet valve is of conical plug type & is also operated by pneumatic jack. All jacks are controlled by solenoid valves and under computer command.

Mixer Section:The three dimensioned twin shaft type pug-mill mixer with a large live-zone is the heart of this Plant, realizing a quick-mixing of asphalt. A high capacity bitumen spray pump sucks weighed batch of bitumen from weigh-hopper and sprays into mixer within few seconds to yield a longer mixing time and produces a perfectly homogeneous mix. The pug-mill mixer body also is hot-oil jacketed and has low maintenance oil-bath system for continuous lubrication of its chain drive. The paddle arms & mixing tips mounted on two shafts of mixer and all body-inners are made of highly wear resistance, high nickel cast alloy steel. The reversible design of the mixing tips ensures a lower operating cost. Pneumatically operated, rotary type gate at mixer-bottom gives quick discharge of hot-mix.

POLLUTION CONTROL

Bag-Filter :The exhaust flow with finer dust particles further travel to a RA type bag-filter unit, which has a number of filtering bags made from 180 deg. C Heat resistant aramid fabric with ample filtering surface area.
Emission level of unit is less than 50mg/Nm3. Longer life of filter-bags and less maintenance is another important feature of our Plant.Fine dust is collected in bottom storage-hopper, which has a screw conveyor to remove collected fine dust & feed into an inlet hopper of filler bucket elevator to further carry onto tower-top for making a filler-batch.

Exhaust Fan with its Damper control & Chimney Stack :The other end of Bag-House filter, is connected to a high capacity exhaust fan, capable to draw all burner-flue-gases from dryer drum. The inlet of this fan has a damper-gates, controlled/operated by an quarter turn electric actuator and a chimney stack at its outlet to deliver clean gases at height into atmosphere to keep environment clean at site.

FOREIGN-FILLER FEEDING

A vertical Foreign-Filler silo of 4m3 capacity with feeding a bucket elevator & a screw conveyor is supplied along with plant.

BITUMEN HEATING AND STORAGE SOLUTION

Our Esteemed customers can opt for direct fired heating bitumen tanks or hot oil heated bitumen tanks. Storage capacity ranges from 15 to 50 ton each.

The indirect heating tanks with internal heating coils are supplied with a highly efficient 3-pass design thermic oil heater. The Thermic oil heater is supplied with independent automatic control panel including oil temperature indicator control, low level switch, low circulation pressure switch, over temperature cut off thermostat burner control relays and burner operating circuits. The thermic oil heater is supplied with auto temperature controls to maintain precise bitumen temperature. The heater capacity ranges from 3-lacskcal/hr to 6-lackcal/hr. according required quantity of bitumen to be heated daily.

The direct heating tanks are supplied with automatic imported pressure jet burner, As a standard, all bitumen tanks are supplied with auto thermostatic controls and level indicators.Our every batch plant is supplied with hot oil jacketing on bitumen pipe line, asphalt pump, bitumen weigh hopper section and pug mill body. Opting for hot oil heating reduces asphalt pump binding, asphalt pipeline blocking, smoother bitumen weigh batcher and pug mill operations.

FULLY AUTOMATIC PLANT CONTROL SYSTEM

Fully computerized air-conditioned control cabin, with on-board electrical power control console, distribution switch board, fully automatic process and sequence controls are a standard on our batch plants. User-friendly software on the computer with a parallel PLC man machine interface gives you total reliability and ensures top notch performance.

• Fail proof power interlocks and auto process controls.
• Online fault detection with remote connectivity and solution.
• Docket printing and inventory management.
• Provisions to print, store and email productions details, mix proportions, etc.
• Automatic cold aggregate feeder controls linked with mix design and hot bin levels.
• Automatic free fall compensation.

The controls is equipped with function-keys and numeric-keys, and does not require special skills for operation. The operator can monitor the complete process control, motor status and pneumatic controls through the colour CRT display.

Compact Hydraulically Pushing system of Bitumen Drum into insulated Heating Chamber designed for process of heating30 /40 (size 500 M.M. Dia. & 1000 M.M. Lg.) Bitumen Drum withextrafacility for un-loading Jumbo Bag. Decanter Unit with 6 Lac Kcal/HR capacity of high efficiency Thermic Heater with Bottom Storage Sump (21 M.T.) also facility for Bitumen Filter & Jacketed Bitumen Transfer Pump, fuel storage tank, fabricated inlet & outlet platform for drum.

SALIENT FEATURES:-

• Production Of 7.5 T.P.H. For Model PHBDBD30 & Production Of 9.5 T.P.H. For Model PHBDBD40
• Fuel Consumption Of 50 LTR./HR. For Model PHBDBD30 & 60 LTR./HR. For Model PHBDBD40
• Supply Of High Efficiency Three Pass Latest Designed Thermic Heater
• High Accuracy Fully Automated Control System With Interlocks For Thermic Pump To Automatic Pressure Jet Burner, Low Level Termic Oil Indicator To Pressure Jet Automatic Burner, High Temperature Sensor Controller To Pressure Jet Automatic Burner & Also With Pressure Switch Controls To Automatic Pressure Jet Burner
• Imported Sufficient Capacity Automatic Pressure Jet Burner With Less Fuel Consumption & Lesser Pollution Emmission
• Rigid Steel Structure As Per Is Standard With Standard Quality Material Used With Periodic Inspection Carried Out During Manufacturing Process
• Fully Insulated With High Quality Insulated Material For Decanter Chamber To Minimise Heat Loss
• Standard Accessories Like Inlet & Out Let Insulated Pipe Line For Thermic Oil & Bitumen Filter Assembly With Outlet Pipeline To Feeding Tanker
• Decanter Chamber Connected With 6/8 Set Hydraulic System With Sufficient Capacity Powerpack Unit Without Any Leakages To Charge Drum In Time Into Decanter & Exits Drum Without Dis-Order Drum Sequence ( Jamming Like) To Other Manufacturer
• Self Centred Hydraulic Pushing System For Bitumen Drum To Feed In To Decanter Chamber
• All Assemblies Are Periodically Inspected & Tested Like Air Test/Hydro Test
• Perfect Decanter Unit Is Latest Compact Designed From Engineering Software To Operateeasily To Minimise Labour Cost, Breakdown, Less Fuel Consumption With Higher Production Compared To Any Other Manufacturer

We have soap plant machinery a wide range of infrastructure facility that allow us to manufacture a wide range of industrial reaction vessel, industrial heating machine, food processing equipment, soap plant and other engineering equipment. We also own a manufacturing unit that is spread over an area of 50000 square feet with sufficient installation capacity allowing us to execute our process with ease and comfort.

Soap Crutcher is robust machine, designed for mixing of raw material to make Soap (i.eOils, Caustic, Silicate, Water & other fillers etc.) This is a double jacketed vessel, works with presence of Steam or Thermic fluid Boiler. Soap Crutcher is designed of various capacities (2, 3, 4, 5, 6 M.Tbatch). Inside the Soap Crutcher a helical thread worm is fitted, which rotates Clockwise & anti Clockwise in the small drum, that is also double jacketed & open from both ends so that thread worm sponifies the raw material up & down very properly. Outer jacketed shell & inner jacketed drum transfer’s heat gently at all point to raw material to final formation of Soap. At Last, benefits of Soap Crutcher, is that it saves Fuel, Time, Labour approximately 50% of traditional method (i.e. Open Pan (Karaha).

This is a mixing machine provided with the arrangement of two Z-shaped arms rotating for mix the mass (Soap Flakes) inside the machine in a dough making manner. In this machine the colour, Perfume, and other kind of filler additives are added and mix with the soap. Mixing, Phase Conversion, Binding are the Major Feature of this Machine.

This machine is provided with an arrangement of three rolls moving clockwise and anti-clockwise at different speeds simultaneously. The material after Flaker is passed through these rolls and subsequently scrapped into fine flakes form and passed into next machine. A cooling arrangement is also mechanized into rolls.This machine is responsible for transperency and clearty. Mixing, Phase Conversion, are the Major Feature of this Machine.

This machine is provided with the arrangement of specially designed Twisted Blades to perform best results of powder mix within a U shaped design trough.All the mixing ingredients are dropped from the top of the mixer inlet as per their sequence of addition and after mixing the whole batch is dropped through the bottom side either mechanized gate or manual openable gate.

This is also a double jacketed vessel, some what appear like Soap Crutcher, but there is no working mechanism inside the feed tank. The main purpose for application of this tank is in Gravity System Continuous Soap Plant, so that when Soap is ready to drain from the Soap Crutcher, we can immediately drain all the Soap from Soap Crutcher to Soap Holding Tank (Feed Tank) & new batch can be started immediately in Soap Crutcher. The Soap Holded in this tank, will be slowly slowly comes out in the forms of lumps, will drain on outer shell surface of Soap Flacker. The main one another function of this tank is also that it makes all plant continuous because in Gravity System Continuous Soap Plant only Soap Crutcher is Batch type & all other machines are continuous.

Soap Flacker is a vital machine designed to convert Molten Hot Liquid Soap to Solid & Cold form. Flacker is a big rotating drum, in which 8 to13 degree Celsius of chilled water circulates continuously. Molten Hot Liquid Soap comes on the top surface in centre of the Flacker from Soap Holding Tank (Feed Tank) through gravity, in the form of Lumps, a small drum which is rotating just in same synchronize speed with bigger drum makes a thin layer of 1 to2 mm of molten hot liquid soap. When this thin layer sticking with bigger drum during complete round, on the other surface end a hard carboned steel blade is fitted out, which scraps that thin layer of Soap. Now, nature of the Soap after scraping is Cold & Solid. At Last, Main function of the Soap Flacker is to convert Molten Hot Liquid Soap to Solid & Hard form continuously.

This conveyor is used in many other Industries also. But in Soap, one function of Screw conveyor is that it can take the soap to higher elevation than other Conveyors. Second function of Screw Conveyor is that when it carries Soap from one point to another, it brakes the lumps of the Soap in very small chips, which are helpful & plays major role in increasing Quality of Soap.

This machine is provided with an arrangement of three rolls moving clockwise and anti-clockwise at different speeds simultaneously. The material after Flaker is passed through these rolls and subsequently scrapped into fine flakes form and passed into next machine.A cooling arrangement is also mechanized into rolls.This machine is responsible for transperency and clearty. Mixing, Phase Conversion, are the Major Feature of this Machine.

Here in this machine the soap is finally converted into shape of Bar as per the design of die fixed at the discharge mouth of Plodder. The material is extruded under provided vacuum condition within the machine. This is a two stage machine in first stage the noodles are prepared which are dropped into second stage by gravity which are finally converted into required cake size. Mixing, Noodle Making, Extrution, Phase Conversion, Binding, Air Bubble Sucking are the Major Feature of this Machine.

When the extruded cake is discharged through the mouth of plodder it is required to stamp and cutted into big size bars which are cutted by this bar cutter and stamping is also done at the same time. These bars are passed to next machine i.e. cake cutting machine.

The long cutted bars are passed through machine here they are cutted into required size cakes ready to pack with packing machine.

The machine in a dough making manner. In this machine the colour, Perfume, and other kind of filler additives are added and mix with the soap. Mixing, Phase Conversion, Binding are the Major Feature of this Machine.