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AURANGABAD, Maharashtra, India
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Other Products / Services #6085828

Superfinishing Machine

features

  • grind master nanosmart industrie 4.0 enabled controller
  • grind master nanofinish control system
  • modular design compact, energy saving & ultra user friendly
  • optimised cycle times
  • quick setup change
  • quick consumable change

options

  • these machines are customized to meet specific customer needs of automation, load/unload, size and many more.

applications

  • superfinishing of automotive transmission parts :synchro cone, idle gears, armature shaft, stepped shaft, turbo charger shaft, transmission yoke and output shaft,
  • superfinishing of gear pump shafts
  • superfinishing of piston pins, cam follower, piston rods, brake pistons and vacuum pistons
  • superfinishing & chrome polishing of rotogravure cylinders
  • superfinishing/polishing of steering rack bars
  • superfinishing of heavy diesel engine pins
  • specialized superfinishing applications in aerospace
  • superfinishing of flat surfaces of gear pump shaft, main shaft, balancer shaft and turbine shaft
  • internal superfinishing
  • centreless throughfeed superfinishing for pin type components
.
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Microfinishing Machine

Features

  • Grind Master NANOSMART Industrie 4.0 Enabled Controller
  • Grind Master NANOFINISH Control System
  • Modular Design Compact, Energy Saving & Ultra User Friendly
  • Optimised cycle times
  • Quick Setup Change
  • Quick Tooling Change

Options

  • These Machines are Customized to meet specific Customer Needs of Automation, Load/Unload, Size andmuchmore.

Applications

  • Microfinishing of Crankshafts : 200mm to 3.5 metres size
  • Microfinishing of Camshafts : 75mm to 2.5 metres size
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NANOFINISH Attachment

Grind Master has developed various NANOFINISH Attachments which can be mounted on variety of Lathes. They are sleek, compact and are available in different sizes as per requirement. These attachments convert an ordinary Lathe into high value superfinishing machine with minimal cost and efforts.

Options

  • Coolant Filtration System
  • Kit for Independent Attachment
  • Kit for Machine Integrated Attachment
  • Low film detection Sensing

Applications

  • Superfinishing Unit as an Integration into grinding / hard Turning Machines
  • Superfinishing Unit for Workshops for Heavy Low Volume Manufactured Parts Rollers, hard chrome plated cylinders / rolls, paper mill rolls, rotogravure cylinders etc.
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Robotic Deflashing Aluminum Die Castings

Robotic Deflashing of Aluminum Die Castings (both PDC and GDC) is a revolution for Aluminum Casting Industry. Using a Combination of Flexible Deburring Tools, Belt Grinding Tools, Gate Cutting Tools and Milling Spindles, Robotic Solutions from RCP and RMT Series fullfill a wide variety of process and configuration Requirements. Since its product launch in 2015, Grind Master Aluminum Deflashing Solutions have been very successful in a variety of applications.

Most of the foundries till now were doing deflashing work manually. It is time consuming process as well as very hazardous for the workers health. With automation replacing manual process, foundries are achieving better productivity along with consistency in output.

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Belt Grinding And Polishing

Features

  • Grinding / polishing force control
  • Auto wheel wear compensation
  • Single tool / multi tool systems

Options

  • These Machines are Customized to meet specific Customer Needs of Automation, Handling, Load/Unload, Size, Cycle Time andmuch more.

Applications

  • Belt Grinding of Forgings such as Front Axle Beams and Connecting Rods
  • Polishing of Hardware and Sanitary Parts
  • Polishing of Automotive Parts
  • Polishing of Bend Tubes
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Centreless Polishing Machine

Features

  • Ultra user friendly machines
  • Single machine useful to process large range of diameters
  • Quick Setup Change

Options

  • Combination of Belts & Buffs customised as per application requirement
  • Inlet / outlet roller support
  • Auto load / unload
  • Auto Wheel wear compensation
  • Coolant System
  • Dust Extraction System

Applications

  • Polishing of various round tubes of various metals like SS, MS, Copper, etc.
  • Bright polishing of SS round tubes in tube mills
  • Descaling of round bars
  • Belt grinding and finishing of any round parts.
  • Descaling / polishing of small size round parts.
  • Heavy Grinding of Bars & tubes of Large Dimensions
  • Finishing of Hydraulic Telescopic Cylinder Tubes
  • Finishing of Hard Chrome Bars
  • Belt Polishing of Nuclear Fuel Tubes
  • Belt Grinding of Paper Tubes
  • Rocker Arm Shaft Finishing
  • Belt grinding of FRP tubes
  • Descaling of wire rods
  • Polishing of dust covers of shock absorbers, General round parts and gas spring piston rods
  • Finishing of cylinders and piston rods.
  • Belt grinding and finishing of round tubes, hydraulic piston rods etc.
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Conveyorised Belt Grinding Machine

Features

  • Ultra user friendly machines
  • Single machine useful to process large range of jobs
  • Quick Setup Change

Applications

  • Deburring of punched and fine blanked parts like clutch plates and brake pads
  • Polishing SS Square & Rectangular tubes Hairline and Bright Finish
  • Belt finishing of electrical iron sole plates, roti maker, Brass and steel lock plates and hardware
  • Belt finishing of flat bars, square bars and hex bars
  • Heavy grinding of flat bars and angles
  • Polishing of Aluminium sections before anodizing

Options

  • Combination of Belts & Buffs customised as per application requirement
  • Floating Head option
  • Auto Job Reversal
  • Inlet / outletroller support
  • Auto load / unload
  • Auto Wheel wear compensation
  • Coolant System
  • Dust Extraction System
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Metal Sheet Finishing Machine

Features

  • Custom built machines with various options as per the application
  • Roller table construction with hardened steel contra-roller enables finishing of thin sheets
  • Capable of achieving Hairline, Brush Finish on Sheets / Coils

Applications:

  • Finishing of SS sheets and coils
  • Belt finishing of flat surfaces which are large in size and lower production volumes
  • Finishing of Punched, Laser cut, Waterjet cut and Plasma cut parts
  • Finishing of Control panel boxes, signage, weighing scale boxes, etc.

Options

  • Combination of Hairline Head / Abrasive Belt Head / Brush Head customised as per application requirement
  • Auto load / unload
  • Coolant System
  • Dust Extraction System
  • PVC Coating Machine
  • Trolley for moving sheets
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Manual Belt Grinding & Buffing Machine

Features

  • Ultra User Friendly Machines
  • Quick Setup Change
  • Easy to Operate and Maintain

Applications:

  • All kinds of manual belt grinding applications
  • All kinds of manual buffing processes
  • Turbine blades-concave & convex surface grinding
  • Cutlery forks belt grinding
  • Fuel tank weldment grinding
  • Rough grinding and finishing of all kinds of rollers and refurbishing of rollers
  • Belt finishing of cam profiles & all kinds of cylindrical jobs
  • Belt finishing of crankshaft pin & journal dia
  • Hand rails, staircase railing and general fabrication
  • Belt grinding of Control panel boxes, signage, weighing scale boxes etc
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Special Metal Finishing Machine

Options

  • Auto Load/ Unload
  • Auto Wheel wear compensation
  • Coolant System
  • Dust Extraction System
  • Advanced NANOSmart Control System

Features

  • Advanced NANOFINISH Control System
  • Customised Design as per application
  • Machines for mass manufacturing of jobs

Applications

  • Piston Ring Polishing
  • Engine Valve Stem Finishing
  • Flueted Rollers Polishing
  • Polishing of Shock Absorber Parts like front fork tube, piston rods, gas springs, etc
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Sheet Metal Deburring Machine

Applications

  • Deburring & finishing of batch production sheet metal parts
  • Deburring punched, nibbled sheered parts
  • Deburring of laser, plasma, flame, waterjet cut parts
  • Deburring zimtec, galvenised, aluzinc, plasic and film coated -parts without coating damage

Options

  • Various Key Process Tooling such as Rollers
  • Brushing Heads to remove Secondary Burr
  • Disc head to remove Secondary Burr
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Special Purpose Deburring Machine

Applications

  • Deburring of Steering Gear Piston
  • Deburring of Cam Lobes 2 Wheeler / 4 wheeler Camshafts
  • Crank Pin Cross hole Deburring
  • Engine Thrust Washer Deburring
  • Precision deburring of flat parts
  • Deburring of Housing Bearing

Options

  • Auto load / unload
  • Coolant System
  • Dust Extraction System
  • Advanced NANOSmart Control System
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Microfinishing Films

We provide Microfinishing films in two variants:

  • Plain Films
  • Scalloped Films
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Applications:

  • Microfinishing of Crankshafts & Camshafts
  • Superfinishing of Automotive Powertrain Parts
  • Superfinishing of Hydraulic Piston Rods
  • Superfinishing & Chrome Polishing of Rotogravure Cylinders
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Dynamic Shaft Balancing Machine

Dynamic Balancing for a Crankshaft is a Mission Critical Process resulting in lower vibrations, smoother operation and longer life of the Engine. Mass Centering Operation at the beginning of the Crankshaft Machining line ensures lower machining costs, lower rejections and faster cycle times across the line.

Grind Master has developed State of Art Dynamic Balancing & Mass Centering Technology in collaboration with Balance Engineering USA (part of Micropoise AMETEK Group).

We build a complete line of robust, precision balancers for a vast range of Crankshafts unmatched in performance and process capability.

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Machine Retrofits

Grind Master extends its support to esteemed customers to add value to their operations. While we recommend new machinery for Greenfield Manufacturing facilities with production requirements, there are some areas where retrofits can be an effective solution.

There can be significant cost savings by doing machine retrofits especially for complex Microfinishing and Gear Chamfer/Deburr Machines with following benefits :

  • Addition of Key Features
  • Extending Life of Machine
  • Applying machine to use in Brownfield/Low Volume Production applications.
  • Enhancing Machine Performance

Grind Master conducts such retrofits with its expertise and vast experience in machine building, adding significant value to the machine by replacing one or more major components such as Arm pack, Control System. Further other outdated components and systems are also usually replaced.

After Retrofit the machine will not be new, but near new not a jugaad. Grind Master does not do small makeshift upgrades as these are not long lasting and not in line with the company quality philosophy.

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  • Grind Master (Grind Master)
  • B-10/B-11/B-14, Railway Station MIDC Aurangabad – 431 005, Maharashtra, India
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