Haco is launching a totally new concept for press brake controllers: SyncView, an innovative dynamic display located on the beam that moves horizontally to the correct bending location. There are multiple advantages compared to a static controller – with time-savings, improved ergonomics and safety as the primary gains. A world first from Haco!

 

The idea.

The idea behind SyncView originated by simply observing a press brake’s bending process and evaluating each step objectively. It became quickly apparent that the way in which the operator and the machine interact is often far from logical and efficient.
With the traditional press brake, the operator is actually ‘bound’ to his static read-out screen on the side of the machine. He has to constantly interact with it: for setting up, making adjustments and viewing the correct way to position the piece. This means that he is looking either at the screen or at the work.

 

Human and machine become one
SyncView was invented from the notion that it would be ideal to be able towatch both screen and the workpiece simultaneously during the bending process. This innovative solution consists of a tablet screen that is automatically positioned at the optimal location: where the piece is actually being worked on by the operator.

 

Specifications :

• 8” display
• fast, automated positioning to the correct tool location
• 3D and multi-touch interface
• automated wireless charging

 

Advantages :

• Time-Savings & Efficiency

The operator no longer has to look at a fixed 3D image on the screen – sometimes meters away from him – this way, time is no longer wasted when bending (complex) parts. With this innovation– in which the 3D image of the bending steps is always right in front of the user – he can understand and carry out the steps quicker during the bending sequence. In addition, the 3D images on the screen can be rotated, without the operator having to leave the work position. This enables an even better and faster evaluation of complex pieces than is possible from a single perspective. User tests indicate time-savings of up to 25% during the actual bending process.

 

• Ergonomics & Physical Comfort

The operator no longer has to constantly keep turning his head between the screen and the place where the workpiece must be positioned. Eliminating repetitive torsional movements of the neck and torso reduces long-term health risks. Now, the operator can look in the same direction at both the screen and the workpiece, which simply requires eye movement – producing a more pleasant, natural and comfortable interaction.

 

• Safety & User-Friendliness

What’s more, should something go wrong, the operator now sees it more quickly. This is a safety benefit particularly when positioning the piece. The operator is no longer occupied either with the screen or with the workpiece. The workflow becomes one, so to speak – enabling the operator to focus 200% on the bending process itself.

With our 22 or 30 tons high speed servo hydraulic punching head, sheet dimensions 2000 x 1500 mm and rotation axis for all tools, the Q3 Series CNC Sheet Metal Punching Machine is the perfect CNC turret punching machine. The large fully-brushed sheet support tables and the standard repositioning cylinders, allow for standard sheet sizes to be processed easily.

 

The user friendly TPS 84S Graphics controller offers everything you need to fit the high demands in contemporary punching. The high speed control, fast processing and intuitive user interface results in an innovative system capable of handling simple as well as complex tasks. From the initial idea to the production of parts, the TPS 84S Graphics is your ideal partner.

 

Standard Features :

• High speed servo-controlled punching head
• 6 axis CNC TPC69T Graphics touch screen control with graphical programming
• 4 Repositioning cylinders (2 upper, 2 lower)
• 3 Hydraulic sheet clamps
• 4 Vibration dampers
• 12 or 20 tool stations complete with tool holders
• Slug suction device
• Part chute door 300x470mm
• Quick tool set for tool alignment
• CE optical safety light
• Automatic oil spray machine

 

Specifications :

• All tools are 360^o auto indexable.
• Easy and fast loading of tools into the turret
• Any tool station takes any tool (also Multi Tool)
• No complex turret composition = faster turret set-up
• No turret station wear, no turret adjustments
• Better adjustment for punch and die clearance than classic turret punching machines
• Positive tool clamping (no springs)
• Full control of stroke (Z-axis).
• Stripping plate has also hold down function
• Urethane strippers can be used for scratch free production
• Programs can be nested under every angle which results in optimal sheet usage and minimum rest sheet
• No limitations in clamp setting
• Possibility of making large forming (Z axis stroke of 37 mm)
• Fast tool-change done by bidirectional rotation of the tool-turret that select automatically shortest rotation to the next tool
• Standard slug suction device avoids the use of expensive ‘slug stop dies’

Our fully automated shearsThe HSLX shears are just like our TS shears guillotine type shears. This means that the cutting action is a scissors cutting action. The hydraulic cylinders on the HSLX shears are positioned directly above the ram and push the ram in a downwards direction.Guillotine shears have several advantages above swingbeam typeshears. They are made to cut several material types and thicknesses and have no twist in the frame like swingbeam types. New operator control On the HSLX models (sheet metal shearing machines), the beam rake angle and the blade gap setting are controlled by the new SC90 operator control. We adjust the rake angle on the HSLX guillotines by pumping more oil into, or releasing oil out of the right cylinder. To set the blade gap, we have 2 hydraulic cylinders which push the ram of the blade gap forward or backwards. The ram is guided between 4 spring loaded bearings. Automatically set blade gap settingsWith the new SC90 control, the rake angle and blade gap settings are set automatically by entering the material type and thickness of the sheet to be cut. The servo-driven backgauge on ball-screw in combination with the SC90 control, allows the operator to program different target positions for several cuts over one sheet and cut the sheets without any need to touch the operator control. Hydraulic controlled hold-downs The sheet hold-downs on the HSLX guillotine models are hydraulic controlled. The hold-downs use a separate hydraulic circuit with separate pump. A pressure activated switch is used for the right pressure setting. The hold-downs on both sides of the shear are installed closer together to cut small plates. The HSLX guillotines come standard with a shadow light function, to be able cutting of plate, without the use of a backgauge. Light guard system

We build custom designed press brakes starting at 400T up to 1, 200T. We also design tandem and even tridem press brakes to bend very long sheets, e.g.: light pole forming or modular buildings bases. Our frame is a rigid bolted construction, stress relieved and machined on first class HDSY CNC Press Brake Machine. Machine and table projection are under floor level. This results in an ergonomic and comfortable table height above floor level.

 

Long Ram GuidingThe bed is crowned (to compensate for unavoidable bed and ram- deflection under load) for average general purpose work with the machine. Long ram guiding, executed with non metallic gibes, provides minimum clearance, long lifetime and excellent ram guiding accuracy. The hydraulic system is user-friendly located in the upper part of the machine. Use of first class hydraulic components (such as Rexroth, Vickers, .) and own built precision hydraulic manifold block.

2 Independent Hydraulic SystemsThe SYNCHRO system allows the Y1 and Y2 axis to operate as two independent double acting hydraulic systems. Both axis shares the same oil supply but the flow to the valves as well as true positions of the ram are entirely and separately controlled by computer command. The CNC reads ram position from the linear encoders while monitoring and adjusting the proportional valves, producing a double closed loop system.

Exact MeasuringTwo independent linear encoders are mounted by means of a separate C frame to the table, so the unavoidable (even minimum) side frame deflection (and machine load) does not influence the exact measuring (0.01mm) of the ram position.

With our 18 tons high speed servo hydraulic punching head, sheet dimensions 2500 x 1500 mm and rotation axis for all tools, the Q2 Series CNC Sheet Metal Punching Machine is the perfect CNC turret punching machine. The large fully-brushed sheet support tables and the standard repositioning cylinders, allows standard sheet sizes to be processed easily.

 

The user friendly TPC69T Graphics controller installed on the Q2 Series CNC Sheet Metal Punching Machine offers everything you need to fit the high demands in contemporary punching. The high speed control, fast –processing and intuitive user interface results in an innovative system capable of handling simple as well as complex tasks. From the initial idea to the production of parts, the TPC69 graphics is your ideal partner.

 

Standard Features :

• High speed servo-controlled punching head
• 6 axis CNC TPC69T Graphics touch screen control with graphical programming
• 4 Repositioning cylinders (2 upper, 2 lower)
• 3 Hydraulic sheet clamps
• 4 Vibration dampers
• 12 or 20 tool stations complete with tool holders
• Slug suction device
• Part chute door 300x470mm
• Quick tool set for tool alignment
• CE optical safety light
• Automatic oil spray machine.

 

Specifications :

• All tools are 360^o auto indexable.
• Easy and fast loading of tools into the turret
• Any tool station takes any tool (also Multi Tool)
• No complex turret composition = faster turret set-up
• No turret station wear, no turret adjustments
• Better adjustment for punch and die clearance than classic turret punching machines
• Positive tool clamping (no springs).
• Full control of stroke (Z-axis).
• Stripping plate has also hold down function.
• Urethane strippers can be used for scratch free production
• Programs can be nested under every angle which results in optimal sheet usage and minimum rest sheet.
• No limitations in clamp setting
• Possibility of making large forming (Z axis stroke of 37 mm).
• Fast tool-change done by bidirectional rotation of the tool-turret that select automatically shortest rotation to the next tool.
• Standard slug suction device avoids the use of expensive ‘slug stop dies’.

The most budget friendly machines in our shearing lineOur TS guillotines are the most budget friendly machines in our shearing line. The TS machines are guillotine type shears. This means that the cutting action is a scissors cutting action. The hydraulic cylinders on the TS shears are positioned directly underneath the ram and pull the ram in a downwards direction.Guillotine shears have several advantages above swing-beam type shears. They are made to cut several material types and thicknesses. All TS guillotines are standard fitted with the new SP9 control, conveniently located at the left hand side of the machine, within the immediate reach of the operator. Quick manual blade gap The quick manual blade gap adjustment is located at the front of the machine on 6mm models, or at the rear of the machine for 12mm models. Blade gap adjustment ranges from 0, 05mm for very light sheet thickness and progressively increases up to the maximum blade gap required for heavier shear capacities. The rake angle is electro-hydraulic driven and controlled from the operator pane. The angle adjustment moves between 0.5 for thin sheets and 3 for thicker sheets. The right pressure setting The sheet hold-downs on the TS guillotine models are hydraulic controlled and use a separate hydraulic circuit with separate pump. A pressure activated switch is used for the right pressure setting. Table blocks: advantages TS guillotines have table blocks on all models instead of solid tables. The table blocks have several advantages: It's easier for the operator to grab the sheet from the sideLess chance of smashing fingers between the work pieceThe table and the dirt from hot rolled steel will not lie down on the table but will fall in between the blocksWe offer blocks with ball transfers as an option on all shearing machines.

TUR SC (560, 630, 710, 800, 930, 1100) is together a conventional and a CNC high-precision lathe. Equipped with Siemens SINUMERIK 802D SL control system and servo motors it became a production unit for manufacturing the high-precision, complicated parts made as one-offs or in small batches.
The great advantage to the user of this lathe is the possibility of employing the highly developed techniques without any special knowledge of programming. Reduced machining times, the highest and uniform precision of all parts in the batch as well as taking away from the operator his routine work demonstrate the new level of production efficiency.

 

Operating in the conventional mannerThe TUR SC lathe is equipped with control elements traditionally used on modern manual centre lathe, such as hand wheels and the digital readout system. Therefore the machine offers to its operator the possibility to operate it in the conventional manner.
The sequence of motions can involve a single element ofmachining, a fixed cycle or a complete program. The first steps are easy to master and you can then gradually increase the level of complexity. Right through to user-friendly Easy-step programming and ready cycles.

High torque at low speedsThe spindle speed is infinitely adjustable from the minimum until maximum speed. CCS is programmable. To ensure a high torque at low speeds, the machine is equipped with a 2 speed range gearbox which is automatic programmable as standard.
The machine is as standard equipped with manual quick change tool holder (Multifi x C). Steady rest and chip conveyor are optionally available.

Standard equipment

• Siemens electrical equipment with Siemens 828D sl
• Automatic programmable change gearbox
• Complete coolant system
• Manual tailstock
• Absolute encoder

Optional equipment

• A wide range of chucks
• Steady and follow rests
• Chip conveyor
• 4-way indexing quick change turret tooling manual system

With 22 or 30 tons high speed servo hydraulic punching head, rotation axis for all tools, and standard interpolation parameters, the Q5 Series CNC Sheet Metal Punching Machine is the perfect and most flexible CNC turret punching machine. The large fully-brushed sheet support tables and the standard repositioning cylinders, allows for standard sheet sizes to be processed easily.

 

The user friendly TPS 84S Graphics controller offers everything you need to fit the high demands in contemporary punching. The high speed control, fast –processing and intuitive user interface results in an innovative system capable of handling simple as well as complex tasks. From the initial idea to the production of parts, the TPS 84S Graphics is your ideal partner.

 

Standard Features :

• High speed servo-controlled punching head
• Double Y axis drive system
• 7 axis CNC TPS 84S Graphics touch screen control with graphical programming
• 3 Hydraulic CNC movable sheet clamps
• 4 Repositioning cylinders (2 upper, 2 lower)
• 6 Vibration dampers
• 12 or 20 tool stations complete with tool holders
• Slug suction device
• Large part chute door 730x770mm, with converyor and part detection sensors
• Quick tool set for tool alignment
• CE optical safety guard
• Automatic oil spray system

 

Advantages :

• All tools are 360oauto indexable
• Axis interpolation (Apllication of wheel tools and ridged tapping)
• Double Y axis for maximum speed and accuracy
• Automatic clamp setting by CNC = faster production times
• Big part chute door with protection system and integrated conveyor belt
• Energy saving via energy recovering from the motor drivers
• Easy and fast loading of tools into the automatic tool station
• Any tool station takes any tool (also Multi Tool)
• No complex turret composition = faster turret set-up
• No turret station wear, no turret adjustments
• Better adjustment for punch and die clearance compared to classic turret punching machines
• Positive tool clamping (no springs)
• Full control of stroke (Z-axis)
• Stripping plate has also hold down function
• Urethane strippers can be used for scratch free production
• Programs can be nested under every angle which results in optimal sheet usage and minimum rest sheet
• No limitations in clamp setting
• Application of large forming operations (bending up to 75 mm high)
• Fast tool-change by means of by- bidirectional rotation of the tool-turret and automatic selection of rotation direction for shortest rotation distance
• Standard slug suction device avoids the application of expensive ‘slug stop dies’

The TUR 1150/1350/1550 MN has been designed for machining of heavy work pieces with a diameter up to 1550 mm. These heavy duty lathes are known for their exceptional stability and high precision. The TUR MN are a durable, tested and well-proven group of machine-models, based on years of experience in producing lathes using innovative structures and design. The special care taken in every single detail of the manufacturing process guarantees failure-free operation when using our machines. The best combination of price and high efficiency is your most cost effective solution. We are confident there is no better choice for your workshop on the market today!
TUR 1150/1350/1550 MN is a high precision, high quality European product 100% manufactured in Poland. The outsourced parts used in all our products only come from world leaders in machine tools parts manufacture and supply. The high level of standard equipment makes the TUR MN lathe a powerful tool which will increase the capacity of your work shop from its first day of operation! A large range of easy to install options will fulfil any pecial requirements.

 

Eliminating deviationsThe linear measuring system eliminates deviations of position due to expansion of the ball screw because of temperature fluctuations or play between nut and screw any other mechanical play.

HeadstockThe headstock is of a modern compact design. The shafts and gears are made of heat treated alloy steel. Due to application of closely supported shafts and ground gears the headstock runs very smoothly at all speeds. The main spindle is powered by a Siemens AC variable speed 56 kW.

Heavy-duty tailstockThe heavy-duty tailstock allows bigger workpiece loads and reduces vibration during heavy rough cutting.The extra large 200 mm diameter quill is hardened and has a built-in live centre with MT 6 Taper. The tailstock is on an air cushion for easy movement as standard. The tailstock can be easily positioned by carriage using a quick-released coupling. Hydraulically operated tailstock is offered also as an option.

Standard equipement

• Siemens CNC system : Sinumerik 840D SL with Shop Turn
• Complete coolant system
• Third movable hand-wheel for easy tool-setting (MPG)
• Hydraulic tailstock
• Hydraulic aggregate
• Absolute Encoders

Optional equipment

• Dual nose spindle
• Hydraulic chuck
• Special headstock with powerful motor. With this solution it is possible to obtain a torque of up to   32 000 Nm
• Hydraulic steady and follow rests
• C axis with driven tools

Today's strict requirements concerning productivity, quality and production speed have led to an increasing demand for Robot Bending CNC Press Brake Machine systems. For several years now, Haco has improved upon its unique approach to automated bending.
Thanks to thorough innovations in software and hardware, a robot bending cell can now provide you with maximum precision, productivity and cost-effectiveness. But there are many more advantages to automated metal working.

 

High Cost-EffectivenessA single Haco control steers both the press brake and the robot with just 1 production program. This means you need less staff to operate the machine. Furthermore, you can run more shifts, both at night and in the weekend.

Maximum ProductivitySynchronized production processes, automated setup, programming while the machine is running, . the robot can process everything much faster and doesn’t need to be stopped so often. This way you can maximize your output.

Superfast SoftwareThe powerful Haco software ensures a superfast, all-in-1 production process. Based on a 3D drawing, the robot ‘brain’ simulates a solution for the folding sequence of the metal and at the same time it programs the machine. What used to take several hours, can now be done in minutes. This allows you to switch easily from one series to another and to produce smaller series from 30 to 80 pieces in a way that is still profitable.

Profitable Production of Smaller SeriesA robot bending cell can efficiently complete one job after another. No time is lost preparing the machine or installing the materials. This makes production more profitable, even for smaller orders. For exceptionally heavy or complex parts, even a single piece can be automatically produced in an economic way.

Constant QualityAutomated bending cells are productive non-stop at a constant and high quality. Even after several hours, the machine still delivers precise results. Built-in sensors make sure angles are folded accurately and side lengths are measured correctly.

Compensation for the Shortage of Skilled PersonnelPress brake operators need a very specific set of skills. This makes it quite hard to find suitable staff. Automated bending cells deliver top-notch results, even for complex parts, 24 hours a day and 7 days a week.

The 70° inclined bed ensures for the operator an optimum swarf removal, an easy setting and an inspection of the tools and optimal acces to the workpiece.

The FCT 700 lathe is equipped with a 12-station bi-directional toolturret with standard static VDI 50 tooling, resulting in lower costs for toolholders. Optionally there's a toolturret available with driven tools, enabling in combination with the continuous C-axis complicated milling, drilling and tapping operations.

Optionally equipped with Y-axis
The FCT 700 can be optionally equipped with Y-axis (VDI 40) to enable off centre drilling, milling operations and surface milling. Other additional options as measuring system on the X-axis, tool presetter, hydraulic steady rest are possible on demand.
The FCT 700 is equipped with a programmable tailstock with hydraulic clamp/unclamp system, built-in live center and automatic positioning (option) providing as well easy setting as bigger workpiece machining.

Automatic 2-step gearbox
To achieve a higher torque at lower speeds for heavy machining of big workpieces, the machine can be optionally equipped with an automatic 2-step gearbox.