Gearboxes #829649

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We are offering premium quality and durable Reduction Gear Boxes. A Reduction Gear Box is used to reduce an input speed to a slower output speed and more output torque. It is a wheel work consisting of a connected set of rotating gears by which power is transmitted or motion or torque is changed. We can manufacture and supply single stage, double stage or multistage gear boxes having Single and Multiple outputs as required. We are offering these Reduction Gear Boxes at the most cost-effective rates.

Qualities

Designed to dampen vibrations Work efficiently at peak loads Forced and Splash Lubrication Single, double & multi stage Desired gear ratio Hardened & grinded

Gears in module 100 HP to 2000 HP gear boxes Desirable gear ratio Spray lubrication Gears in DP system and module

Fabrication

• Steel fabricated body


• Double oil seals


• Spherical Roller Bearing


• Heat dissipation window


• Fully machined Shaft


• Steel fabricated housing


• Hardened & grinded gear for smooth run

Technical Specifications

• Steel fabricated casing / housing / structure material


• Gear material made of forged and forged blank EN-9, EN-19, EN-24 steel


• Spur single & double helical gears up to 2500mm dia.


• Input load range from 200 H.P. up to 2000 H.P. drives


• Maximum peak load of 6000 H.P.


• Size range of 150mm PCD up to 750mm PCD


• Speed of 50 RPM to 1500 RPM


• All Shafts of material forged class-IV


• Carbon steel foundation bolts

Special Features

• Gear boxes designed as per ASTM/DIN/ Indian standards


• Heavy duty and sturdy design of gear box and gears which is suitable to bear overloads


• Gear Box is MIG Welded which is tested by non-destructive weld testing


• Complete casing / housing / structure of the gear box is stress relieved and fully aligned


• Casing / housing / structure of the Gear Box is horizontal split type


• All Gears are Ultrasonic Tested, duly hardened ground


• Rated torque, rated speed, torsional stiffness, and backlash are some of the points considered while designing a gear box


• All Pitches of the gears are precisely checked and trialed


• Genuine and Branded Heavy Duty Antifriction Spherical Roller Bearings are installed after thorough calculation


• Double Oil Seals complete with Internal & External Pipeline for lubrication of Gears & Bearings is provided


• Forced cooling arrangement / duplex type with inter locking system is provided


• Inspection window at various levels is provided for proper viewing of gears inside the gear box


• Flow indicator, temperature indicator and proper interlocking with mill is done


• Vent Pipes are provided for release of heat and oil from inside the Gear Box


• 72 Hour Non-stop trial of gear box is done on various speeds before dispatch


• Vibration, voice and lapping levels are thoroughly checked on trial before dispatch

We bring forth high quality pinion gear box that has been manufactured using excellent quality raw materials. This pinion gear box is in high demand in the market owing to its high durability and cost-effective rates.

specifications :
3-hi & 2 hi pinion standranging between 4" pcd to 28" pcdteeth in dp as well as module systemsuitable to transmit up to 6000 hpavailable in stress relieved steel fabricated bodypinion gears from forged tested en steelmain gears from casted tested en steelcase hardened & ground helical gearsspherical roller bearingssplash forged lubrication system
features :
steel fabricated bodysmooth runhardened & grindedspray lubrication for teethwork efficiently at peak loadsno leakageavailability as per clients needsdesigned to dampen vibrationsforced and splash lubrication
major components :
spherical roller bearingheat dissipation windowdouble oil sealsavailable in single or multi stagesgear boxes from 1 hp to 2000 hpmodule and dp system with gears