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Ika India Private Limited

Ika India Private Limited
location Mysore Road, Bangalore, Karnataka

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Our Products

  1. Dough Mixers 3 Products available
  2. Chemical Machinery & Plant 3 Products available
  3. Lab Instrument 2 Products available
  4. Lab Stirrer 2 Products available
  5. Machines And Equipments 2 Products available
  6. Induction Cooktops, Gas Stoves & Burners 1 Products available
  7. Laboratory Shakers 1 Products available
  8. Evaporators & Dryers 1 Products available
  9. Customized Software Solution 1 Products available
  10. Homogenizer 1 Products available
  11. Grinding Mill 1 Products available
  12. Petrochemicals & Petroleum Products 1 Products available
  13. Jams, Ketchups & Pickles 1 Products available
  14. Others Products 9 Products available

Dough Mixers

Our Complete range of products are Horizontal Kneading Machine, Continuous Kneading Machine, Vertical Kneading Machine and Kneading Machines.

Horizontal Kneading Machine

Horizontal Kneading Machine
Our high performance Horizontal Kneading Machine is a twin-bowl kneading machine model with horizontally arranged kneading blades, able to process mixtures with very high viscosities. The distinctive feature of this Horizontal Kneading Machine lies in its kneading elements, which enables it to be adapted to a broad spectrum of applications. A particular feature of Horizontal Kneading Machine is the option to remove the complete side wall of the kneading bowl either hydraulically or manually on two turns of the bowl. The Horizontal Kneading Machine is based on the principle of intermeshing Duplex kneading blades, which have a reciprocal stripping action. Our Horizontal Kneading Machine has double-jacketed bowls for heating/cooling. Speed Ratio Of The Kneading Blades :
  • 2:1
  • 5:3
Features :
  • Z-shaped kneading blades
  • Enables easy cleaning of the kneading blades and discharge screw in the case of a product change.
  • The distance between the shafts of the kneading blades is greater than the external diameter of the blades
  • The product is discharged by tipping the kneading bowl or by means of a discharge screw.
  • The machines in both series are driven directly by a geared motor.
  • A frequency converter allows infinitely variable speed adjustment.
Options :
  • Removable side wall
  • Removable kneading bowl (special option for the version with the discharge screw)
  • Discharge module, comprising a discharge screw and discharge pipe
  • Vacuum system
  • Temperature control system
  • Sensors for temperature measurement in the product and in the double jacket
  • Wear-resistant coatings
  • Upstream and downstream interface systems, e.g. dosage, molding and granulation systems
Advantages Of Horizontal Kneading Machines At A Glance :
  • Intensive kneading and dispersion of high viscosity products
  • Shorter processing times with improved product quality
  • Minimum processing capacity of 25% of the total container volume
  • Infinitely variable speed adjustment via a frequency converter
  • Automation possible in accordance with customer requirements
  • All metal components which come into contact with the product are made from AISI 316L / 316Ti Stainless Steel
  • Seals made from high quality materials
Use Of Horizontal Kneading Machines :Helps in the production of low viscosity adhesives (hot melts) to extremely high viscosity rubber mixtures Suitable For :
  • Technical ceramics
  • Hot-melt adhesives
  • Manufacture of abrasives
  • Graphite compounds
  • Sealing compounds
  • Lubricants
  • Hard metal compounds

Technical Data

ModelsUseful volumeDrive powerSpeed of the fast bladeSpeed of the slow bladeData SheetDrawing
HKD 2,51.80.755025
HKS 1071.54022
HKD 1072.24020
HKS 25172.23621
HKD 251743618
HKS 503543219
HKS 125857.52615
HKD 50355.53216
HKD 12588112613
HKS 250170112213
HKD 250175152211
HKS 500350152012
HKS 1000700371811
HKD 500350222010
HKD 100070037189
HKD 140098037189
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Continuous Kneading Machine

Continuous Kneading Machine
We bring forth Continuous Kneading Machine for the customers. The Continuous Kneading Machine works as a modular system. The kneading time and product residence time has to be adjusted individually. The Continuous Kneading Machine is provided with 4, 5, 8 and 12 chambers to meet the requirements of the clients. The Continuous Kneading Machine facilitates wide range of functions like mixing, kneading, rolling and extrusion of medium to high viscosity media. The Continuous Kneading Machine is operated with a touch screen operator incorporated with graphic capabilities into a switchboard panel. Accessories / Options :
  • Kneading blades and kneading chamber cover which can be heated and/or cooled
  • High viscosity kneading blades (at reduced chamber volumes)
  • Separate heating and cooling zones enabling adjustable temperature profiles
  • Temperature control systems
  • Discharge nozzle or gear pump for discharge, including molding and granulation
  • Wear-resistant coating in the product container
  • Automatic start-up and shutdown program
  • Dosage system for all solids and liquids
  • The kneading chamber cover is removable to allow cleaning and maintenance of the machine.
  • The complete kneading chamber block can be opened hydraulically, providing easy access to the kneading chambers and kneading blades.
Advantages Of The Continuous Kneading Process Over Batch Processes :
  • Fully continuous production with no breaks
  • Easy to automate
  • Less space required for the same production quantity
Advantages Over Conventional Extrusion Processes :
  • More intensive thorough mixing
  • Less space required
  • Longer, adjustable residence time in the mixer
  • High solids contents achievable
  • Flexible configuration of the machine (depending on product requirements) enabling product change without conversion of the machine
Applications for the CONTERNA multi-chamber kneading machine :
  • Silicone compounds
  • Master batches for the automotive industry
  • Ceramic compounds
  • Hard metal compounds
  • Graphite compounds
  • Catalyst compounds
  • Biodegradable plastics

Technical Data

ModelsThroughput approx.
(kg/h)		Volume per chamber
(l)		Drive power per chamber
(kW)		Data SheetDrawing
CONTERNA HKC 6/2,09024
CONTERNA HKC 6/520053
CONTERNA HKC 6/10400105.5
CONTERNA HKC 6/251002511
CONTERNA HKC 6/5020005022
CONTERNA HKC 6/125400010044



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Vertical Kneading Machine

Vertical Kneading Machine
We are offering vertical kneading machine. vertical kneading machine offered by us are kneading machines with two duplex kneading blades. The design of the vertical kneading machine allows the kneading shafts to be supported on bearings and to be sealed outside the product container. The excellent kneading and dispersion achieved with this vertical kneading machine are based on the principle of intermeshing kneading blades. The strong increasing and decreasing pressure and shear forces thus created by the vertical kneading machine lead to thorough kneading and fine dispersion of the product within a very short timeframe. The blades of vertical kneading machine are supported overhung on stable roller bearings, positioned well above contact with the product. The vertical kneading machine is powered by a geared motor with a frequency converter allowing infinitely variable speed adjustment. advantages of vertical kneading machines at a glance :
  • intensive kneading and dispersion of high viscosity products
  • shorter processing times with improved product quality
  • no seals in contact with the product
  • minimum processing capacity of 10% of the total container volume
  • infinitely variable speed adjustment of the kneading blades via a frequency converter
  • automation possible in accordance with customer requirements
  • low-maintenance seals made from high quality materials
  • operation with a number of kneading bowls possible (available on request)
options :
  • kneading bowl with bottom discharge valve
  • interchangeable kneading bowls
  • vacuum emptying system (press discharge)
  • vacuum system
  • temperature control system
  • sensors for temperature measurement in the product and in the double jacket
  • wear-resistant coatings
  • 3000 series machine: additional drive for the central kneading blade for a variable speed ratio of approx. 1, 2 to 10
  • ex-protected design in accordance with atex regulations
  • upstream and downstream systems, e.g. Dosage, temperature control and filling systems
applications for vertical kneading machines :
  • dental compounds (plastic or ceramic)
  • technical ceramics
  • mim (metal injection molding)
  • cim (ceramic injection molding)
  • pharmaceuticals and cosmetics
  • lubricants
  • color concentrates (printing inks)
  • battery compounds

Technical Data

ModelsUseful volumeSpeed of central kneading bladeSpeed of planet kneading bladeDrive powerDrive powerData SheetDrawing
PLANETRON® HKV 10.5231040.37
PLANETRON® HKV 52.516881.1
PLANETRON® HKV 2512.515782.2
PLANETRON® HKV 502516644
PLANETRON® HKV 1005014565.5
PLANETRON® HKV 20010011567.5
PLANETRON® HKV 400200124811
PLANETRON® HKV 80040094918.5
PLANETRON® HKV 160080094245
PLANETRON® HKV 3200160093675
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