J.K.INDUSTRIES manufactures columns and towers.
Columns are use in many applications as a means to filter out or concentrate a product Column & Distillation Columns. Liquid passes through the column with the use of single pass perforated trays, double pass perforated trays or disc and donut style of internals.

Special Features of the Ribbon Blender:

• The shape of container and mixing stirrer gives sufficient contineous movement to the powder / granules, result in good quality.
• All contact parts of the Ribbon Blender are made out of SS304/SS316 or SS316 L quality material.
• Maximum care has been taken to ensure safe operation of the unit.
• Inching facility for stirrer for discharge of material.
• Full cover on top side of the container.
• Discharge height must be adjusted, if confirm with order.
• Operating panel provided for safe operation of Ribbon Blender.
• Centrally located material Discharge valve. ( Butter fly / Sliding Valve )
• Dust proof top cover with window provided.
• General structure completely made out of mild steel & painted in Standard Model & the same is claded with SS304 in GMP model.
• Safety Guards & Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model.
• Legs made out of M.S & painted in Standard Model & same will be claded with SS304 in GMP Model.
• Panel provided with following facilities in 500 Liters & bigger model of Ribbon Blenders. In Small model of Ribbon Blender - only D.O.L. starter provided for On-Off operation of the motor.
• Three phase indication facility.
• D.O.L. starter for on-off operation of motor.
• Emergency stop provided in panel.
• Digital timer for batch time setting.
• Ampere meter to indicate load of motor in ampere.
• Limit switch provided at top cover for safety purpose.
• Inching push button with selector switch for inching operation during discharge of material.

Contact Us for Your Need of Horizontal Ribbon Blenders, Vertical Ribbon Blenders, Dry Ribbon Blenders, Cylindrical Ribbon Blender, Vacuum Type Ribbon Blender, Pharmaceutical Ribbon Blender, Chemical Ribbon Blender, Ribbon Blender for food Industry, Ribbon Blender for Fertilizers, Conical Ribbon Blenders, Ribbon Blender Mixers, Double Spiral Ribbon Blender, ribbon mixer, stainless steel Ribbon Blender, Spiral Ribbon Mixer, Double Ribbon Blender, Day Ribbon Blender, Vertical Single Shaft Ribbon Blenders, Heavy duty Ribbon Blenders, Portable Ribbon Blenders, etc. Please inquire with Different working capacity in cubic foot / feet, Kg / Kilogram, Liters, size in inch, meters, cm, Width, Height, Length, deep or depth, Thickness, Power in HP, Watt, Voltage, etc.

For over a quarter of a Century, J.K.INDUSTRIES Industrieshave been supplying stainless steel tanks and process equipment to the brewing, beverage, food, waste, pharmaceutical and chemical industries. We also supply mild steel tanks.
we handle the increasing demand for high quality stainless steel storage and process vessels from a wide range of industries each with its ownrequirements.

J.K.INDUSTRIES manufactures STORAGEVessels from 50 litres to 180, 000 litres which can be used for various applications, with the following accessories/attachments.

• Jacket for heating/chilling/maintaining the temperature of the product within the vessel
• Electrical trace heating of the vessel to maintain product temperatures
• Cladding in either stainless steel (welded or riveted) or riveted aluminum to maintain internal temperatures
• Attaching a mixer/high shear blending unit to the vessel
• Ensuring that the vessel is suitable for CIP, including spray balls etc.

• Bulk storage vessels (stainless steel / mild steel)

• Fermentation vessels
• Bright beer tanks
• Cellar tanks
• Brew houses
• Mixing vessels
• Powder silos
• Process vessels
• Micro breweries
• Horizontal vessels

We bring high precision heat exchangers that are used to transfer heat from one medium to another. These heat exchangers are highly efficient in recovery of heat without an accompanying phase change. Be it fluids, gases, steam or vapors, these heat exchangers are effective in carrying out the heat recovery. Even if the fluids are separated by a medium that is a metal wall, these heat exchangers are equally useful and are fabricated from graphite, plastic or other corrosion-resistant materials.

These heat exchangers find a very wide application in industries like :

• Chemical industries like petrochemical processing and petroleum refining.

• Food industry for pasteurization of milk and canning of processed foods.

• In nuclear reaction systems.

• In electrical industries for generation of steam for production of power and electricity.

• In cryogenics for low temperature separation of gases.

• In air crafts and space vehicles.

We offer various types of heat exchangers like

• Shell and tube heat exchanger that consists of a series of finned tubes, through which one of the fluids runs and the second fluid runs over the finned tubes to be heated or cooled.

• Plate heat exchanger that is more advanced and more effective than the shell and tube heat exchanger. These are used in HVAC applications and refrigeration, and differ in the types of plates and the configurations of those plates.

• Regenerative heat exchanger that is used to warm the fluids to be used in the process and the same type of fluid is used either side of the heat exchanger.

• Dynamic heat exchangers that are commonly used for heating or cooling of high viscosity products, crystallization processes, evaporation and other high fouling applications.

Operation:

Construction :

"J.K.Industries" Tray Dryer / Drying oven is fabricated out of rigid angle iron frame with double walled panels insulated with best quality compressed fibre glass and with a rigid door fitted with strong hings and best choosen locking arrangement. A control panel is fixed in front of the oven to facilitate the operation easily. It has a large working space and is available, manufacturing from mild steel & in good finishing outside with synthetic enamel colour & inside painted with heat resistent paint to resist temperature up to 300 degree, in Standard Model. It is also manufacture completely from SS304 or SS316 ( As per customer requirement ) in GMP Model & polished to the mirror finish from inside & matt finish from outside.

Tray Dryers Description :

The Drying ovens are normally available with choice of heating mode, as electrically heated / steam heated & thermic fluid heated.

In electrically heated model, digital temperature controller provided with digital timer to facilitate working day and night. In steam & thermic fluid heated model, digital temperature indicator is provided with digital timer , but the temperature controller is not supplied with the machine.

Air Circulation :

A highly effective recirculating air system is provided in the Tray Dryers. The heated air, is recirculated with fresh air in selected proportions for optimum drying. The system is designed so that the materials at the top & the bottom dry simultaneously.

Uniform air circulation, controlled temperature, sturdy construction and large working space are the valuables of the oven which is suitably designed to cover wide temperature range, loading and unloading is faster and simple. In higher capacities trays trolley rolls in and out of the chamber. For continuous operation a spare trolley can be had for loading while the drying cycle is taking place.

Controlled Temperature & Time :Digital temperature controller with digital timer are supplied in Tray Dryers to facilitate working day and night.

Option :Flame proof fittings and motor. S.S.304 / S.S. 316 Trays.

Application :Tray Dryers are widely used in Pharmaceutical, food, chemicals and other industies.

J.K.INDUSTRIES manufactures reactors of capacities varying from 50L to 1, 20, 000L in various materials of constructions such as stainless steels Gr. 304 / Gr.316 / M.S. etc. The reactors are provided with various types of Agitators such Turbine, Anchor, propeller or any special type as per requirement of the process. It may be provided with internal cooling coils if needed. Reactors for various industries can be manufactured, as per process need such Resin plant, Basic drug plant, Bioreactor, open reactors etc. The S.S. Reactor can be either in mirror finish or Aluminium finish as per requirement of the process / customer.

The reactors can be manufactured in various types, with various types of Agitators such Turbine, Anchor, propeller

JK Industries manufacturers whole automatic liquid bottling line for

• Bottle Washing Machine
• Turn Table
• Liquid Filling Line
• Capping/Sealing Machine
• Inspection Table
• Packaging Conveyor

Model available from 15 Liters to 600 Liters capacity gross capacity. The gross capacity & working capacity in liters and working capacity in Kgs. are as below.

J.K.INDUSTRIES Multi Column Distillation Plant is based on FINN-AQUA design. It consist of specially designed columns which make optimum use of the principles of interstage heat exchange (Multi effect distillation method) to produce pure pyrogen free sterile distilled water for injectables as per IP/BP specification. The vapour with high velocity and under pressure passes over a SPECIALLY DESIGNED SPIRAL BAFFLE system which develops tremendous centrifugal force and thus eliminates any chances of pyrogens carry over in the vapours.
By Multi Effect Distillation method significant energy (75% approx) is saved when compared to the conventional method. All contact parts are made out of AISI 316 quality stainless steel and mirror polished. All pipes and tubes are essentially seamless. The unit is mounted on sturdy m.s. tubular stand and duly painted by epoxy paint.

Operation :

The pre-heated feed water (through condensor) is fed into the first column where 33% of feed water is converted into steam under pressure by outside boiler steam. The pure steam produced in the first column having temperature of 135'c and the remaining feed water goes to the 2nd column. The pure steam is used as a heating media in the 2nd column and converts part of remaining feed water into steam. In the process the steam itself condenses back into water. This process is repeated till the last coulms each working at low temperature & pressure as compared to the one before it. The steam produced in the last column is condensed in the condensor by feed water as well as cooling water. As external heat is required only to convert the 33% of feed water, the heating energy required is reduced by 67%.

Salient Features :

• Compact unit, easy to maintain and operate.

• Total energy saving is 75% as less heating energy and less cooling water is required.

• Pyrogens are removed by centrifugal force developed & specially designed spiral baffle.

• Maintenance cost is low as there are no moving parts.

• Trouble free performance of multi-stage pump(horizontal)

• Provided with Compact control panel board.

• All contact parts are s.s.316 quality. All pipes and tubes are seamless and gaskets made form teflon.

• Distillate Temperature is quite high.( 90-95')

• Distilled water as per IP/BP standards and conductivity less than 1 micromhos/cm.

Operation :

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Introduction

The Mass Mixer Machine is basically mixing a assembly wherein the mixing stirrer is in horizontal position in the container & have a single speed, simple rotation. The stirrer rotates around it self at a very slow speed inside the bowl and thereby achieving intimate mixing of dry or wet materials of Tablet Granulation, Powder, Chemicals, Food & Confectionaries Materials.
Because of a special design feature of machine & stirrer, the mass mixer can be mix the sticky materials & also uniformally and intimately mix the materials which are to be difficult to mix.

Special Features :

• Range of models to suit working volume 50, 100 & 200 Kgs. At bulk density of 0.50 gms/cc.

• All contact parts are made out of S.S.304 quality material.(SS316 provided on demand on extra cost)

• Compact design requires comparatively smaller floor space.

• Single stirrer with single speed for dry & wet mixing.

• As stirrer's sealings comes in contact with product, there may be any black particle contamination problem, after sealing bush got wear & tear.

• All non contact parts (general structure)made out of mild steel and claded with SS304 or crome plated or made out of SS304 in GMP Model. Contact parts are polished to the mirror finished and non contact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model.

• General structure & all non contact parts are made out of Mild Steel & same will painted in Standard Model.

• All moving parts are enclosed with safety guards.

• Thrust bearings are provided to carry out rigid thrust load.

• Easy for cleaning & operating.

• Simply designed SS304 dust cover provided with one port for material charging & inspection.

• Interlocking system with top dust cover, to avoid accident, during process.The container tilting system provided for easy unloading of material and easy cleaning.

• Specially design all moving parts provided with provision of easy lubrication.

Optional Features :

• SS316 product contact parts instead of SS304.

• Variable speed drive or double speed of stirrer provided on extra cost , if required.

• Flameproof model.

Application :

This vibrating energy screen is unit consisting of circular pretensioned screen mounted on the frame along with vibrating motor. The vibrating motor imparts three plane vibrations to the screen due to revolving eccentric weights. Total assembly is mounted on suitable springs so that it becomes a independent body which vibrates without parting any vibrations to the foundations.

Special Features :

• High capacity & optimum use of space.

• Process adaptability.

• Low operating and maintenance cost.

• Long screen life.

• Easy for assembly & dis assembly for cleaning & change over of screens.

• Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost.

• Compact unit for easy of operations.

• Available in two, three & four deck also.

Technical Specification :

• Model :24" / 30" / 40"
• Drive Motor :0.5 / 0.75 / 1.0 HP.
• Screen diameter :600 / 750 / 990 mm ( approx.)
• All contact parts are made out of SS304 quality material. ( SS316 Optional )
• D.O.L. starter provided with the unit.
• Out put :24" : up to 150 Kgs./ Hr.30" : up to 200 Kgs./ Hr.40" : up to 300 Kgs./ Hr.( Depending upon the material properties and the screen size )

Optional :

• Contact parts are made out of SS316 quality material instead of SS304.
• Single Deck / Double Deck / Three Deck.

Recommended :

• Wide range of seaves available in sizes from 4 mesh to 150 mesh.

Description :

The standard pan is elliptical in shape, mounted at 30 angle. RPM of the pan is variable. with help of the variable speed pulley.( A.C. Drive provided optionally )

Inbuilt hot air blower system as a standard supply up to 48'' size ( Excluding 60'' & 72'' size ) & high capacity mobile hot air blower system also provided ( as a optional ) with temperature controller to control the temperature of air at selected temperatures between 30C to 75C is provided with air delivery pipe to deliver required quantity of air in the pan.

MODEL AVAILABLE

Special Features :

• Pan fabricated from 3 mm thick, SS Sheet of SS 304 / SS 316 quality with adequate mouth opening and depth.

• Temperature controller provided for temp. controlling.

• Anti vibrating unit provided for proper leveling, hence no requirement of foundation.

• Compact hot air blower with inlet air damping arrangement.

• General structure made out of M.S. in Standard Model & same will be covered with SS304 in GMP Model.

• Easy mounting arrangement for change over from Coating Pan to Polishing Pan.

Optional :

• GMP models .

• Contact parts ( Pan ) made out of SS 316 material.

• Flameproof motor with flameproof starter for Coating Pan drive.

• Steam heated hot air blower system with flameproof blower.

• Polishing pan size 24', 36", 42", 48", 60" & 72" , made out of mild steel or SS304 / SS316.

• Buffels ( welded or detachable type ) provided inside the pan, if required.