Other Products / Services #460437

J.K.INDUSTRIES manufactures columns and towers. Columns are use in many applications as a means to filter out or concentrate a product Column & Distillation Columns. Liquid passes through the column with the use of single pass perforated trays, double pass perforated trays or disc and donut style of internals.

TheRIBBON BLENDERis an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximate two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Material should be charge from the top side. There are port/ports should be provided on the top cover to charge the material as well as for air vent. One discharge valve provided at the bottom side at center of the container. The discharge height could be adjust as per the requirement, so that material gets discharge in the other container directly, so that material handling time for discharge is nil and the operation is dust free.

For over a quarter of a Century, J.K.INDUSTRIES Industrieshave been supplying stainless steel tanks and process equipment to the brewing, beverage, food, waste, pharmaceutical and chemical industries. We also supply mild steel tanks. we handle the increasing demand for high quality stainless steel storage and process vessels from a wide range of industries each with its ownrequirements. J.K.INDUSTRIES manufactures STORAGEVessels from 50 litres to 180, 000 litres which can be used for various applications, with the following accessories/attachments.

Jacket for heating/chilling/maintaining the temperature of the product within the vessel Electrical trace heating of the vessel to maintain product temperatures Cladding in either stainless steel (welded or riveted) or riveted aluminum to maintain internal temperatures Attaching a mixer/high shear blending unit to the vessel Ensuring that the vessel is suitable for CIP, including spray balls etc.

All our new vessels are designed to meet industry standards - such as ASME VIII, Div 1 and Good Engineering Practices - and are supported by manufacturing drawings that we submit for approval to the relevant parties. We also work to our fully documented quality assurance system to ensure that the finished product reflects the customer's required parameters and is of superior quality. We always supply a documentation package containing manufacturing methods, material certificates and outside inspection, where applicable. We manufacture vessels used in industries such as brewing, pharmaceutical, chemical and food, so our stock range will suit most customer requirements. Different types of storage vessels:-

Bulk storage vessels (stainless steel / mild steel) Fermentation vessels Bright beer tanks Cellar tanks Brew houses Mixing vessels Powder silos Process vessels Micro breweries Horizontal vessels

We bring high precision heat exchangers that are used to transfer heat from one medium to another. These heat exchangers are highly efficient in recovery of heat without an accompanying phase change. Be it fluids, gases, steam or vapors, these heat exchangers are effective in carrying out the heat recovery. Even if the fluids are separated by a medium that is a metal wall, these heat exchangers are equally useful and are fabricated from graphite, plastic or other corrosion-resistant materials. These heat exchangers find a very wide application in industries like : -> Chemical industries like petrochemical processing and petroleum refining.-> Food industry for pasteurization of milk and canning of processed foods.-> In nuclear reaction systems.-> In electrical industries for generation of steam for production of power and electricity.-> In cryogenics for low temperature separation of gases.-> In air crafts and space vehicles. We offer various types of heat exchangers like -> Shell and tube heat exchanger that consists of a series of finned tubes, through which one of the fluids runs and the second fluid runs over the finned tubes to be heated or cooled. -> Plate heat exchanger that is more advanced and more effective than the shell and tube heat exchanger. These are used in HVAC applications and refrigeration, and differ in the types of plates and the configurations of those plates. -> Regenerative heat exchanger that is used to warm the fluids to be used in the process and the same type of fluid is used either side of the heat exchanger. -> Dynamic heat exchangers that are commonly used for heating or cooling of high viscosity products, crystallization processes, evaporation and other high fouling applications.

-> Operating principle: Volumetric and Vaccumetric.-> Syringes are equipped with perfect suck back arrangement to avoid dripping.-> Fill volume can be adjusted with the help of adjustable eccentricity of ram shaft.-> No bottle - No filling arrangement.-> Foaming & spillage is avoided due to diving nozzles.-> Fill volume upto 5 ltr.-> Available upto 8 heads depending on requirement.-> Also available Semi-Automatic twin head model with or without diving nozzles.-> Widely used in pharmaceutical, Cosmetics, Distillery & brewery, Lube & Edible oil and Pesticides industries.-> Also available Vaccumetric rotary fillers in diff. capacity

• Operating principle: Volumetric and Vaccumetric.

• Syringes are equipped with perfect suck back arrangement to avoid dripping.

• fill volume can be adjusted with the help of adjustable eccentricity of ram shaft.

• No bottle - No filling arrangement.

• Foaming & spillage is avoided due to diving nozzles.

• Fill volume upto 5 ltr.

• Available upto 8 heads depending on requirement.

• Also available Semi-Automatic twin head model with or without diving nozzles.

• Widely used in pharmaceutical, Cosmetics, Distillery & brewery, Lube & Edible oil and PEsticides industries.

• Also available Vaccumetric rotary fillers in diff. capacity

-> GMP design-> Full security package including counter.-> Product data storage facility-> No change parts required.-> Very less down time for change over.-> Suitable for Glass, Plastic, Pet, Tin, Corrugated containers.

• GMP design

• Full security package including counter.

• product data storage facility

• No change parts required.

• Very less down time for change over.

• Suitable for Glass, Plastic, Pet, Tin, Corrugated contaniers

• structure is made up of s.s. 304, 30 mm sq. Pipe, 16 swg with matt finish.

• a/c frequency variable drive.

• belt-alignment system for long life) straighter running of belt.

• s.s. Elegantly matt finishing.

• adjustable height of conveyor belt, to align, with other machines of the line.

• self-alignment bearing for easy maintenance.

• rigid vibration free construction for trouble free performance.

• multitrack conveying system either of s.s/delnin slats.

• s.s. Light canopy with black and white background is placed above conveyor.

• three track having either side un-inspected & center inepected goes for further labelling.

• manual pick up from un-inspected track & found ok, place in center track for further process.

• can be designed as per container & requirements.

FEATURES : The Plant is designed to be operated only by one operator and one helper. All material transfers are done by vacuum or by transfer pumps. All the vessels are CGMP (paint free construction) The gaskets used are of silicon (food grade). All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free. The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier ( as per customer choice ). All vessels are suitable for internal pressure of 1 Kg. Sq. cm. and hence can be sterilized. All pipes, pipe fittings and valves are of SS304 SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints. The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment. All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters. A micro processor based automatic operating plant can be designed as per requirement. All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

The Ointment Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenizations.

The Ointment Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenizations. It is specially designed to take care of two critical factors which directly affects the quality of the Ointment Creams. =Minimum man handling of Ointment.=Negligible vacuum drop during mixing & blending. Needless to say, it also provides the benefits of the effective manpower utilization. J.K.INDUSTRIES Ointment Plant consist the following equipments and accessories. =Manufacturing Vessel OR Jacketed Planetory Mixer=Wax Phase Vessel=Water Phase Vessel= Storage Vessel=Vacuum Pump= Control Panel=Product Piping=Working Platform=Material Transfer Pump to Transfer material from manufacturing Vessel OR Planetory Mixer to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling MC. ( 02 nos.) SALIENT FEATURES : =The Plant is designed to be operated only by one operator and one helper. =All material transfers are done by vacuum or by transfer pumps. =All the vessels are CGMP (paint free construction) =The gaskets used are of silicon (food grade). =All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free. =The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier ( as per customer choice ).

The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affects the quality of the Liquids.Minimum manual handling of Liquid.

Effective cleanness during manufacturing.

Needless to say, it also provides the benefits of the effective manpower utilization.

J.K.INDUSTRIES Liquid Manufacturing Plant consist the following equipments and accessories.

1. Sugar Syrup Vessel

2. Pre-filtration unit

3. Manufacturing Vessel

4. Filtration unit

5. Storage Vessel

6. Control Panel

7. Product Piping

8. Working Platform

• This system consist of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine.

• The Sugar and Water, are load with vacuum system or by mechnical system or manually.

• The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating ( In small model ) / steam heating facility (In bigger size model ) .The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.

• The product during emulsion formation is recirculated through In-Line Homoginizer or Liquid Transfer Pump. (Optional Facility)

• The Pump also discharges the product in the Storage Vessel.

• The Storage Vessel is then taken to the filling area ( if it is small capacity ) and is connected to again Liquid Transfer Pump. Or Storage Vessel remain fixed ( In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.

• The entire Plant can be operated by centralised operating panel by one operator.

Salient Features :

• The Plant is designed to be operated only by one operator and one helper.

• All material transfers are done by vacuum or by transfer pumps.

• All the vessels are CGMP (paint free construction)

• The gaskets used are of silicon (food grade).

• All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.

• The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier ( as per customer choice ) provided on demand. (Optional)

• All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.

• All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.

• The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.

• All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.

• A micro processor based automatic operating plant can be designed as per requirement. (Optional)

• All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

-> Suitable for various sizes of caps.-> Available up to 12 head depending up on output requirement.-> Due to the special safety device on star wheel shaft, it prevents any damage to the working parts in case of jamming or over Loading.-> No Container, No cap, No capping-> Perfect synchronisation between conveyor and star wheel is achieved by using single motor only.-> Various type of specially designed capping heads ensures high quality of capping.-> Vibratory mechanically oriented cap feeding arrangement can be provided.

J.K.INDUSTRIES manufactures reactors of capacities varying from 50L to 1, 20, 000L in various materials of constructions such as stainless steels Gr. 304 / Gr.316 / M.S. etc. The reactors are provided with various types of Agitators such Turbine, Anchor, propeller or any special type as per requirement of the process. It may be provided with internal cooling coils if needed. Reactors for various industries can be manufactured, as per process need such Resin plant, Basic drug plant, Bioreactor, open reactors etc. The S.S. Reactor can be either in mirror finish or Aluminium finish as per requirement of the process / customer.

The reactors can be manufactured in various types, with various types of Agitators such Turbine, Anchor, propeller

Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections.

Homogeneous binder distribution. Short batch time and reduce cleaning time. Maximize CIP effectiveness. Air purge sealing system for main stirrer shaft and granulator shaft. All internal contact parts are polished to the mirror finish. PLC based operating panel for precise control of process & automation. A high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size. The seal housing and drive shaft may be flushed with cleaning water, which is then drained away from the machine through built in drain tubes. Granulator motor is provided with a removable stainless steel shroud which covers the motor and simplify cleaning. All moving part of the machine are totally enclosed to eliminate accident. The machine can not be started unless and until the mixer cover is properly closed. All contact parts are made out of SS304. SS316 provided on demand on extra cost. Flush wall type discharge valve eliminates pockets at the port of discharge valve.

Optional Facility (Available on demand at extra cost)

Flameproof motors with flameproof operating panel. Discharge provided on left or right side( as per granulation room layout)to suit client's requirement. IPC LIFTER or VACUUM LOADING SYSTEM for dust free material charging. General Structure made out of completely from SS304 material instead of SS304 cladding on mild steel structure. Water jacketed product container with temperature sensor for product. A.C. Frequency Drive for speed variation of Main Motor & Granulator Motor. Pneumatic system for opening and closing of the top lid. Triclover ended connection on top cover for fitting of spray ball for inbuilt cleaning. Triclover ended connection on top cover for fitting of spray nozzle for spray of binders.

Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections.

J.K.INDUSTRIES Multi Column Distillation Plant is based on FINN-AQUA design. It consist of specially designed columns which make optimum use of the principles of interstage heat exchange (Multi effect distillation method) to produce pure pyrogen free sterile distilled water for injectables as per IP/BP specification. The vapour with high velocity and under pressure passes over a SPECIALLY DESIGNED SPIRAL BAFFLE system which develops tremendous centrifugal force and thus eliminates any chances of pyrogens carry over in the vapours. By Multi Effect Distillation method significant energy (75% approx) is saved when compared to the conventional method. All contact parts are made out of AISI 316 quality stainless steel and mirror polished. All pipes and tubes are essentially seamless. The unit is mounted on sturdy m.s. tubular stand and duly painted by epoxy paint.

Operation :

The pre-heated feed water (through condensor) is fed into the first column where 33% of feed water is converted into steam under pressure by outside boiler steam. The pure steam produced in the first column having temperature of 135'c and the remaining feed water goes to the 2nd column. The pure steam is used as a heating media in the 2nd column and converts part of remaining feed water into steam. In the process the steam itself condenses back into water. This process is repeated till the last coulms each working at low temperature & pressure as compared to the one before it. The steam produced in the last column is condensed in the condensor by feed water as well as cooling water. As external heat is required only to convert the 33% of feed water, the heating energy required is reduced by 67%.

Salient Features :

Compact unit, easy to maintain and operate. Total energy saving is 75% as less heating energy and less cooling water is required. Pyrogens are removed by centrifugal force developed & specially designed spiral baffle. Maintenance cost is low as there are no moving parts. Trouble free performance of multi-stage pump(horizontal) Provided with Compact control panel board. All contact parts are s.s.316 quality. All pipes and tubes are seamless and gaskets made form teflon. Distillate Temperature is quite high.( 90-95') Distilled water as per IP/BP standards and conductivity less than 1 micromhos/cm.

Scope of supply Includes :

A S.S.316 quality surge tank with float valve to maintain water level. Feed Water Pump s.s 316 GRUNDFOS pump. Control panel board with indicating Lamps.

The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affects the quality of the Liquids.Minimum manual handling of Liquid. Salient Features : -> The Plant is designed to be operated only by one operator and one helper. -> All material transfers are done by vacuum or by transfer pumps. -> All the vessels are CGMP (paint free construction). -> The gaskets used are of silicon (food grade). -> All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free. -> The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier ( as per customer choice ) provided on demand. (Optional) -> All vessels are suitable for internal pressure of 1 Kg. Sq. cm. and hence can be sterilized. -> All pipes, pipe fittings and valves are of SS304 SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints. -> The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment. -> All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters. -> A micro processor based automatic operating plant can be designed as per requirement. (Optional) -> All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement. J.K.INDUSTRIES Liquid Manufacturing Plant consist the following equipments and accessories :- 1) Sugar Syrup Vessel2) Pre-filtration unit3) Manufacturing Vessel4) Filtration unit5) Storage Vessel6) Control Panel7) Product Piping8) Working Platform

JK INDUSTRIES take turnkey project for liquid section for pharmaceutical, food industries and many more. Turnket project consists of : -> Consulting For Liquid Section -> LiquidOral Manufacturing Plant -> Automatic Liquid Bottling Line -> Training For Operating The System Consultancy For Liquid Section : JK.INDUSTRIES consult clients who are interested in liquid section like syrup and liquid food products.We give total solution for liquid manufacturing industries starting from formulations of liquid , manufacturing of liquid and packaging. LiquidOral Manufacturing Plant : Introduction : -> The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry and food industry for the production of Oral Liquids. -> It is specially designed to take care of two critical factors which directly affects the quality of the Liquids-> Minimum manual handling of Liquid. -> Effective cleanness during manufacturing. -> Needless to say, it also provides the benefits of the effective manpower utilization. Salient Features : -> The Plant is designed to be operated only by one operator and one helper.-> All material transfers are done by vacuum or by transfer pumps. -> All the vessels are CGMP (paint free construction) -> The gaskets used are of silicon (food grade). -> All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free. -> The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier ( as per customer choice ) provided on demand. ( Optional )

available in linear and rotary configuration depending upon speed requirement.ppeed 80-240 vials/bottles per min.various inner and outer washes are provided for various application hot air can be provided for drying.

make the automatic bottling line page similar as filter press

.

Operation :

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Features : Range of models to suit working volume 50, 100 & 200 Kgs. At bulk density of 0.50 gmscc. All contact parts are made out of S.S.304 quality material.(SS316 provided on demand on extra cost) Compact design requires comparatively smaller floor space. Single stirrer with single speed for dry & wet mixing. As stirrer's sealings comes in contact with product, there may be any black particle contamination problem, after sealing bush got wear & tear.

This vibrating energy screen is unit consisting of circular pretensioned screen mounted on the frame along with vibrating motor. The vibrating motor imparts three plane vibrations to the screen due to revolving eccentric weights. Total assembly is mounted on suitable springs so that it becomes a independent body which vibrates without parting any vibrations to the foundations.

Special Features :

High capacity & optimum use of space. Process adaptability. Low operating and maintenance cost. Long screen life. Easy for assembly & dis assembly for cleaning & change over of screens. Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost. Compact unit for easy of operations. Available in two, three & four deck also.

Technical Specification :

Model :24" / 30" / 40" Drive Motor :0.5 / 0.75 / 1.0 HP. Screen diameter :600 / 750 / 990 mm ( approx.) All contact parts are made out of SS304 quality material. ( SS316 Optional ) D.O.L. starter provided with the unit. Out put :24" : up to 150 Kgs./ Hr.30" : up to 200 Kgs./ Hr.40" : up to 300 Kgs./ Hr.( Depending upon the material properties and the screen size )

Optional :

Contact parts are made out of SS316 quality material instead of SS304. Single Deck / Double Deck / Three Deck.

Recommended :

Wide range of seaves available in sizes from 4 mesh to 150 mesh.

In the process of coating tablets and confectionaries, the personal skills of the coater needs to be supplemented by a correctly designed, versatile coating pan.

J.K.INDUSTRIES Coating Pan have very heavy & sturdy structure , made from angles & channels. Complete structure covered from all sides. Two nos. of covers with hinges provided on two sides( left & right ) of the structure. Three nos. of covers are fixed with bolts.

Variable speed pulley system made out of cast iron, with motor slides are provide up to 48" size for speed variation. Motor & worm reduction gear are used of any reputed make, as per customer requirement. ( A.C. frequency drive for variable speed of coating pan will be also provided on demand )

Coating pan made from 10 SWG, SS304 or SS316 or SS316 L material and polished to the mirror finished from inside & outside.

J.K.INDUSTRIES Coating Pans have been designed after a careful study of the needs of expert coaters such as Rotational Speed, Angle of inclination of Pan, Inside finishing of the pan , Total Volume and Temperature of the hot air.

In the process of coating tablets and confectionaries, the personal skills of the coater needs to be supplemented by a correctly designed, versatile coating pan.

J.K.INDUSTRIES Coating Pan have very heavy & sturdy structure , made from angles & channels. Complete structure covered from all sides. Two nos. of covers with hinges provided on two sides( left & right ) of the structure. Three nos. of covers are fixed with bolts.

Variable speed pulley system made out of cast iron, with motor slides are provide up to 48" size for speed variation. Motor & worm reduction gear are used of any reputed make, as per customer requirement. ( A.C. frequency drive for variable speed of coating pan will be also provided on demand )

Coating pan made from 10 SWG, SS304 or SS316 or SS316 L material and polished to the mirror finished from inside & outside.

J.K.INDUSTRIES Coating Pans have been designed after a careful study of the needs of expert coaters such as Rotational Speed, Angle of inclination of Pan, Inside finishing of the pan , Total Volume and Temperature of the hot air.

Available in linear and rotary configuration depending upon speed requirement.Speed 80-240 vialsbottles per min.Various inner and outer washes are provided for various application hot air can be provided for drying.