A Shredder is a machine that tears large scrap into smaller portions of higher density that are free from rust, dust & colour contents. The scrap is fragmented into small pieces by specially designed Hammers that strike the in feed scrap with very high torque. These hammers beat, shred and shear the scrap feed inside the machine until it is converted into the sheave size which is provided at the bottom structure of the machine. The hammers are made of special alloy steel for longer life and impact resistance.

Today, every business recognizes the importance of reducing the waste and treating it more responsibly, thereby reducing the carbon foot print and lowering its environmental impact. Sustainable business strategy is on everyones list as our world is scarce with resources and hence, we ought to bring business models that create minimum waste.

Jain Hydraulics understands this consensus & thus manufactures Shredders for various applications.A metal shredder with a magnetic conveyor belt can shred & segregate the ferrous and non ferrous scrap; a bio-medical waste shredder can shred the sterilized medical waste & reduce its size and a car shredder can transform the complete car into small pieces within minutes.Therefore, a few key aspects are worth considering before finalising what type of shredder best suits your requirement. They are:

• How intense is your recycling program


• What is your scrap profile


• What is the required output


• What is the expected return per ton of shredded scrap


• Does your scrap require pre-shredding


• How big is your recycling plant


• What all information you want from the equipment


• What is the expected life of the equipment & its parts


• What is the machine downtime

• There is a high yield of hot metal as a ratio of input shredded scrap


• The chemistry of the hot metal is more uniform heat after heat


• The good density means there are less back charges in order to reach furnace capacity


• There is less electrode breakage


• There is longer furnace lining life


• There is less sulfur in the hot metal


• There is less phosphorus in the hot metal


• There is less electric consumption per ton of hot metal


• There is less air pollution


• There are less hot spots in the furnace


• When shredded scrap is mixed with other feed stock the shredded scrap fills the voids providing a more dense mix


• Shredded scrap lends itself to better material handling techniques

Jain Hydraulics brand scrap baling presses enjoy excellent reputation in scrap yards, ferrous processing plants and non-ferrous metal remelting plants. They compact virtually all the metal scrap such as sheet metals and wire scrap into square bales. The journey began way back in 1970s when Jain Hydraulics manufactured its first single action hydraulic scrap baling press to the now known fully automatic, continuous hydraulic scrap baling press. This new generation of metal presses / metal compactors sets high standards for efficient scrap processing & thus, we offer the best solutions for them. The continuous scrap baling presses are powerful and efficient in operation. These metal balers produce high-density bales. The higher pressing force and greater output makes these metal balers one of the fastest and the strongest bundle presses / baling presses in India. And as their name states so does their higher production capabilities!

A Triple Action baler presses the scrap from three sides i.e. from the Top, Length wise & Side ways. Such balers are best suited to meet the high production requirements and produce significant cost savings during the scrap transportation. These also enable the maximum feeding of scrap in the EAF during the heat. These balers are available in various sizes and with various capacities. The large portfolio of Jain Hydraulics can fulfil the needs of all. Balers that can bale 5 tons of scrap in a shift are available besides those which can bale 25 tons every hour. Thus, the needs of small scrap traders are served as are also of the big ones.

Salient Features:

• Easy to operate by two, manually operated Direction Control Valves


• Easily replaceable wear-resistance plates are provided for the long life of the feeding chamber


• Best suited for M.S. Turning, Sheet Cutting, L-2, & other ferrous & non-ferrous scrap


• Single compact unit mounted over channel


• Limit valves & Check valves are provided to avoid any accident


• No Civil Foundation is required


• Efficient after sale service

Optional Features:

• Also available in fully automated PLC controlled mode


• Shearing blades on the edges of the chamber & the top lid to shear over sized material


• The machine can be customised as per requirement under the sole discretion of Jain Hydraulics


• Heat Exchanger to keep the oil cool

Benefits

Today, every business recognizes the importance of reducing the waste and treating it more responsibly, thereby reducing the carbon foot print and lowering its environmental impact. Sustainable business strategy is on everyones list as our world is scarce with resources and hence, we ought to bring business models that create minimum waste. Jain Hydraulics understands this consensus & thus manufactures Shredders for various applications.

The Jain Hydraulics brand Industrial Shredders are unmatched and with the introduction of the two shaft series, the portfolio is unbeatable. Industrial Shredders for every application, ranging from Plastics, Tyres, Bio-Medical Waste, MSW to E-Waste, wood etc virtually allows all types of scrap / waste to be shredded. The MSW shredders allow better utilization of landfills & recovery of reusable materials. Similarly, E-waste shredders allow recovery of expensive metals such as copper etc. thus exhibiting its advantages.

Shredding complex, unpredictable flows of bulky, resilient, and abrasive materials is a major challenge. It requires exceptionally robust shredding equipment that processing operations can rely on for uninterrupted flows, maximum efficiency, and a minimum of downtime. Thus, Jain Hydraulics manufactures shear qualitative equipments that are exactly required by its customers.

Jain Hydraulics pre-shredders are capable of processing 5-100 tons of ferrous scrap per hour including:

• Complete cars with or without engines or flattened condition


• White Goods such as household appliances, washing machines, refrigerators, etc


• Any Iron and steel scrap up to 8 mm thick


• Hard packed bales

A Shredder is a machine that tears large scrap into smaller portions of higher density that are free from rust, dust & colour contents. The scrap is fragmented into small pieces by specially designed Hammers that strike the in feed scrap with very high torque. These hammers beat, shred and shear the scrap feed inside the machine until it is converted into the sheave size which is provided at the bottom structure of the machine. The hammers are made of special alloy steel for longer life and impact resistance.

Today, every business recognizes the importance of reducing the waste and treating it more responsibly, thereby reducing the carbon foot print and lowering its environmental impact. Sustainable business strategy is on everyones list as our world is scarce with resources and hence, we ought to bring business models that create minimum waste.

Jain Hydraulics understands this consensus & thus manufactures Shredders for various applications.A metal shredder with a magnetic conveyor belt can shred & segregate the ferrous and non ferrous scrap; a bio-medical waste shredder can shred the sterilized medical waste & reduce its size and a car shredder can transform the complete car into small pieces within minutes.Therefore, a few key aspects are worth considering before finalising what type of shredder best suits your requirement. They are:

• How intense is your recycling program


• What is your scrap profile


• What is the required output


• What is the expected return per ton of shredded scrap


• Does your scrap require pre-shredding


• How big is your recycling plant


• What all information you want from the equipment


• What is the expected life of the equipment & its parts


• What is the machine downtime

• There is a high yield of hot metal as a ratio of input shredded scrap


• The chemistry of the hot metal is more uniform heat after heat


• The good density means there are less back charges in order to reach furnace capacity


• There is less electrode breakage


• There is longer furnace lining life


• There is less sulfur in the hot metal


• There is less phosphorus in the hot metal


• There is less electric consumption per ton of hot metal


• There is less air pollution


• There are less hot spots in the furnace


• When shredded scrap is mixed with other feed stock the shredded scrap fills the voids providing a more dense mix


• Shredded scrap lends itself to better material handling techniques

Jain Hydraulics brand scrap baling presses enjoy excellent reputation in scrap yards, ferrous processing plants and non-ferrous metal remelting plants. They compact virtually all the metal scrap such as sheet metals and wire scrap into square bales. The journey began way back in 1970s when Jain Hydraulics manufactured its first single action hydraulic scrap baling press to the now known fully automatic, continuous hydraulic scrap baling press. This new generation of metal presses / metal compactors sets high standards for efficient scrap processing & thus, we offer the best solutions for them. The continuous scrap baling presses are powerful and efficient in operation. These metal balers produce high-density bales. The higher pressing force and greater output makes these metal balers one of the fastest and the strongest bundle presses / baling presses in India. And as their name states so does their higher production capabilities!

A Triple Action baler presses the scrap from three sides i.e. from the Top, Length wise & Side ways. Such balers are best suited to meet the high production requirements and produce significant cost savings during the scrap transportation. These also enable the maximum feeding of scrap in the EAF during the heat. These balers are available in various sizes and with various capacities. The large portfolio of Jain Hydraulics can fulfil the needs of all. Balers that can bale 5 tons of scrap in a shift are available besides those which can bale 25 tons every hour. Thus, the needs of small scrap traders are served as are also of the big ones.

Salient Features:

• Easy to operate by two, manually operated Direction Control Valves


• Easily replaceable wear-resistance plates are provided for the long life of the feeding chamber


• Best suited for M.S. Turning, Sheet Cutting, L-2, & other ferrous & non-ferrous scrap


• Single compact unit mounted over channel


• Limit valves & Check valves are provided to avoid any accident


• No Civil Foundation is required


• Efficient after sale service

Optional Features:

• Also available in fully automated PLC controlled mode


• Shearing blades on the edges of the chamber & the top lid to shear over sized material


• The machine can be customised as per requirement under the sole discretion of Jain Hydraulics


• Heat Exchanger to keep the oil cool

Benefits

Today, every business recognizes the importance of reducing the waste and treating it more responsibly, thereby reducing the carbon foot print and lowering its environmental impact. Sustainable business strategy is on everyones list as our world is scarce with resources and hence, we ought to bring business models that create minimum waste. Jain Hydraulics understands this consensus & thus manufactures Shredders for various applications.

The Jain Hydraulics brand Industrial Shredders are unmatched and with the introduction of the two shaft series, the portfolio is unbeatable. Industrial Shredders for every application, ranging from Plastics, Tyres, Bio-Medical Waste, MSW to E-Waste, wood etc virtually allows all types of scrap / waste to be shredded. The MSW shredders allow better utilization of landfills & recovery of reusable materials. Similarly, E-waste shredders allow recovery of expensive metals such as copper etc. thus exhibiting its advantages.

Shredding complex, unpredictable flows of bulky, resilient, and abrasive materials is a major challenge. It requires exceptionally robust shredding equipment that processing operations can rely on for uninterrupted flows, maximum efficiency, and a minimum of downtime. Thus, Jain Hydraulics manufactures shear qualitative equipments that are exactly required by its customers.

Jain Hydraulics pre-shredders are capable of processing 5-100 tons of ferrous scrap per hour including:

• Complete cars with or without engines or flattened condition


• White Goods such as household appliances, washing machines, refrigerators, etc


• Any Iron and steel scrap up to 8 mm thick


• Hard packed bales