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Crusher, Shredder & Presses

Our Complete range of products are Heavy Duty Metal Shredder, Continuous Baling Press, triple action baling press, Double Action Baling Press and Shredders.

Heavy Duty Metal Shredder

A Shredder is a machine that tears large scrap into smaller portions of higher density that are free from rust , dust & colour contents . The scrap is fragmented into small pieces by specially designed Hammers that strike the in feed scrap with very high torque. These hammers beat, shred and shear the scrap feed inside the machine until it is converted into the sheave size which is provided at the bottom structure of the machine. The hammers are made of special alloy steel for longer life and impact resistance. Today, every business recognizes the importance of reducing the waste and treating it more responsibly, thereby reducing the carbon foot print and lowering its environmental impact.  Sustainable business strategy is on everyone’s list as our world is scarce with resources and hence, we ought to bring business models that create minimum waste. Jain Hydraulics understands this consensus & thus manufactures Shredders for various applications. A metal shredder with a magnetic conveyor belt can shred & segregate the ferrous and non ferrous scrap; a bio-medical waste shredder can shred the sterilized medical waste & reduce its size and a car shredder can transform the complete car into small pieces within minutes. Therefore, a few key aspects are worth considering before finalising what type of shredder best suits your requirement. They are:     How intense is your recycling program What is your scrap profile What is the required output What is the expected return per ton of shredded scrap  Does your scrap require pre-shredding How big is your recycling plant What all information you want from the equipment What is the expected life of the equipment & its parts What is the machine downtime     The shredded scrap is of great importance for the EAF as the amount of recovery and the associated costs that they incur depend greatly on the quality of the shredded scrap. Shredding is a capital intensive process & one should aim to achieve the highest recovery rate possible that ensures maximum revenue gain. Thus, after considering all such parameters, Jain Hydraulics manufactures shredders that produce the best results at the minimum possible costs. The Shredded steel scrap has many advantages over other types of scrap particularly when used in an electric furnace. They are: There is a high yield of hot metal as a ratio of input shredded scrap The chemistry of the hot metal is more uniform heat after heat The good density means there are less back charges in order to reach furnace capacity There is less electrode breakage There is longer furnace lining life There is less sulfur in the hot metal There is less phosphorus in the hot metal There is less electric consumption per ton of hot metal There is less air pollution There are less hot spots in the furnace When shredded scrap is mixed with other feed stock the shredded scrap fills the voids providing a more dense mix Shredded scrap lends itself to better material handling techniques

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Continuous Baling Press

Jain Hydraulics brand scrap baling presses enjoy excellent reputation in scrap yards, ferrous processing plants and non-ferrous metal remelting plants. They compact virtually all the metal scrap such as sheet metals and wire scrap into square bales. The journey began way back in 1970s when Jain Hydraulics manufactured its first single action hydraulic scrap baling press to the now known fully automatic, continuous hydraulic scrap baling press. This new generation of metal presses / metal compactors sets high standards for efficient scrap processing & thus, we offer the best solutions for them. The continuous scrap baling presses are powerful and efficient in operation. These metal balers produce high-density bales. The higher pressing force and greater output makes these metal balers one of the fastest and the strongest bundle presses / baling presses in India. And as their name states so does their higher production capabilities!

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triple action baling press

A Triple Action baler presses the scrap from three sides i.e. from the Top, Length wise & Side ways . Such balers are best suited to meet the high production requirements and produce significant cost savings during the scrap transportation. These also enable the maximum feeding of scrap in the EAF during the heat. These balers are available in various sizes and with various capacities. The large portfolio of Jain Hydraulics can fulfil the needs of all. Balers that can bale 5 tons of scrap in a shift are available besides those which can bale 25 tons every hour.  Thus, the needs of small scrap traders are served as are also of the big ones. 

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Double Action Baling Press

A Double Action baler presses the scrap from two sides i.e. from the Top & Length wise . Small & compact, such a baler is best suited for small scrap traders requiring 5-8 tons of light scrap to be processed per shift. The baler is operated by two manually operated Direction Control Valves, one to operate the top lid cylinder& the other to operate the rear pressing cylinder. Basic in design, such balers call for minimal trouble shooting.   Salient Features: Easy to operate by two, manually operated Direction Control Valves Easily replaceable wear-resistance plates are provided for the long life of the feeding chamber Best suited for M.S. Turning, Sheet Cutting, L-2, & other ferrous & non-ferrous scrap Single compact unit mounted over channel Limit valves & Check valves are provided to avoid any accident No Civil Foundation is required Efficient after sale service Optional Features: Also available in fully automated PLC controlled mode Shearing blades on the edges of the chamber & the top lid to shear over sized material The machine can be customised as per requirement under the sole discretion of Jain Hydraulics Heat Exchanger to keep the oil cool   Benefits The Jain Hydraulics “ Double Action Balers” are easy & economical in operation by two manually operated direction control valves provided on the power pack of the machine. These balers are typically maintenance free and call for minimal power consumption. Such baling presses are best suited for small processing applications where cheap labour is easily available.

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Shredders

Today, every business recognizes the importance of reducing the waste and treating it more responsibly, thereby reducing the carbon foot print and lowering its environmental impact.  Sustainable business strategy is on everyone’s list as our world is scarce with resources and hence, we ought to bring business models that create minimum waste. Jain Hydraulics understands this consensus & thus manufactures Shredders for various applications. The Jain Hydraulics brand Industrial Shredders are unmatched and with the introduction of the two shaft series, the portfolio is unbeatable. Industrial Shredders for every application, ranging from Plastics, Tyres, Bio-Medical Waste, MSW to E-Waste, wood etc virtually allows all types of scrap / waste to be shredded. The MSW shredders allow better utilization of landfills & recovery of reusable materials. Similarly, E-waste shredders allow recovery of expensive metals such as copper etc. thus exhibiting its advantages.  Shredding complex, unpredictable flows of bulky, resilient, and abrasive materials is a major challenge. It requires exceptionally robust shredding equipment that processing operations can rely on for uninterrupted flows, maximum efficiency, and a minimum of downtime. Thus, Jain Hydraulics manufactures shear qualitative equipments that are exactly required by its customers.

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Pre Shredder

Jain Hydraulics pre-shredders are capable of processing 5-100 tons of ferrous scrap per hour including: Complete cars with or without engines or flattened condition White Goods such as household appliances, washing machines, refrigerators, etc Any Iron and steel scrap up to 8 mm thick Hard packed bales     These pre-shredders allow smaller shredders to process heavier materials in lesser time. This enables a stress free operation of the shredder machine due to reduction of explosions and lesser downtime. The throughput increases due to the homogenisation of the in-feed material. The hammers used in the Jain Hydraulics pre-shredder machines are manufactured out of costly, special alloy steel cold rolled castings containing 11-14% Mn, 1.0-1.3% C, Si, P & S in the required proportions. The wear parts used in the machine are manufactured from such work hardened steel alloys in the local foundries under strict quality control measures. All such parts are of highest quality of steel alloys in order to resist the wear & tear. These pre-shredders enable the best densification & liberation inside the main shredder plant thereby allowing a perfect separation downstream.    Salient Features: Special grade steel is used for hammers and mesh for longer maintenance free life Specially designed heavy duty rotors with hammers pre-shreds the in feed scrap into smaller portions that are free from dust & rust Easy & continuous charging of scrap via input conveyer or a grabber Metal sorting equipments can be attached in line with the output mesh Rigid & Sturdy in construction with heavy ribs & stiffeners to bear the overall impact of pre-shredding     

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Single Action Baling Press

Single Action baler was the first compactor manufactured at Jain Hydraulics. Such a baler is basic in design and call for minimal trouble shooting.  Small and compact in size, this is best suited for lesser processing applications. Single Action baler is easy to operate and produce considerate cost savings for small traders.   Salient Features: 1. Easy to operate by a single, manually operated Direction Control Valve 2. Single compact unit mounted over channel 3. Limit valves & Check valves are provided to avoid any accident 4. No Civil Foundation is required 5. Efficient after sale service Optional Features: 1. Replaceable wear-resistance plates can be provided for the long life of the feeding chamber 2. The machine can be customised as per requirement under the sole discretion of Jain Hydraulics

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Msw Shredder

Shredders are unmatched and with the introduction of the two shaft series, the portfolio is unbeatable. Industrial Shredders for every application, ranging from Plastics, Tyres, Bio-Medical Waste, MSW to E-Waste, wood etc virtually allows all types of scrap waste to be shredded. The MSW shredders allow better utilization of landfills & recovery of reusable materials. Similarly, E-waste shredders allow recovery of expensive metals such as copper etc. thus exhibiting its advantages.

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metal shredder

A Shredder is a machine that tears large scrap into smaller portions of higher density that are free from rust, dust & colour contents. The scrap is fragmented into small pieces by specially designed Hammers that strike the in feed scrap with very high torque. These hammers beat, shred and shear the scrap feed inside the machine until it is converted into the sheave size which is provided at the bottom structure of the machine. The hammers are made of special alloy steel for longer life and impact resistance.

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Scrap Bailing Press

This new generation of metal presses metal compactors sets high standards for efficient scrap processing & thus, we offer the best solutions for them. The continuous scrap baling presses are powerful and efficient in operation. These metal balers produce high-density bales.

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Scrap Baling Presses

scrap baling presses enjoy excellent reputation in scrap yards, ferrous processing plants and non-ferrous metal remelting plants. They compact virtually all the metal scrap such as sheet metals and wire scrap into square bales. The journey began way back in 1970s when Jain Hydraulics manufactured its first single action hydraulic scrap baling press to the now known fully automatic, continuous hydraulic scrap baling press. This new generation of metal presses metal compactors sets high standards for efficient scrap processing & thus, we offer the best solutions for them. The continuous scrap baling presses are powerful and efficient in operation. These metal balers produce high-density bales.

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Medical Waste Shredder

he waste is heated indirectly by providing steam in the jacked instead of main chamber. The moisture in the waste is used to generate the necessary steam pressure for most optimum sterilization at minimum (Least) cost. Uses Principle of Hydrolysis to treat the waste.The waste loading door closes automatically, preshredding is done inside vessel resulting in Homogeneous nature of the waste inside the equipment thus allowing for maximum penetration of steam to each and every part of the waste.

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  • Mr. Ankit Jain ( C.e.o. )
  • 10066 Multani Dhanda First Floor Street No. 1 Pahar Ganj, Delhi, Delhi - 110055, India