Coimbatore, Tamil Nadu, India
Our Products
Kasthuri Machine Builders designed the Horizontal Welding machines and Vertical Welding machines. This horizontal welding machine will be fully automatic machine. The machine can be equipped with number of welding guns as per the requirement. The Welding machine is completely made of sheet metal cabin fabricated. The main machine stand is Fabricated with heavy metal to withstand the load of the fixture.
The Welding machine is completely automated cycle and manual cycle helps operator to operated the machine in optimum conditions and cycle time. Welding Machine controls are put in front where as the main electrical control panel is kept in the back side of the machine. a small window is also provided in the backside of the machine, which makes easy to control the machine for the operator.
Separate electrical controls for welding source in the rear main control panel, which is easy for the operator to run the machine without actually running the welding machine, in the same time operator can also control the machine from the front. Operator and supervisor easiness is so good that the every thing to start the machine or while?running, complete welding process can be monitored from the front side of the machine.
All necessary gauges, valves & controls, switch controls, RPM displays of the rotary welding machine can be controlled and monitored. We use Festo or SMC for our welding machine for all the necessary required pneumatic controls in the machine. We offer the machine with the complete welding source. In some cases the welding sources are supplied by the end user as the direct procuring cost is less.
These Welding machines can be used for many applications like complete Exhaust system parts welding, welding of Frame and complete frame welding machines, Steering parts and complete steering welding machine, Swing arm sub assembly parts and complete swing arm can be done. There are so many 2 wheeler parts like Fork assembly to be welding, Welding of seat frame.We can also arrange welding machine fixtures and inspection gauges against request for any component.
Steel Fabricated Cabinet designed to flow the material to scrap collection area with taper ribs to strengthen the cabinet
KMB Milling head ISO 30 /40, with Taper roller bearing and Hardened spindles
Heads movement the slides in LM guide ways front and back with hydraulic Variable feed
Self-centering V block clamping, Hydraulic component clamping, separate cylinders used to clamp the total length.
Complete PLC based machine, with complete auto cycle after initial setting.
| Model | KMB FC-30-350 | KMB FC-60-800 | KMB FC-80-1200 | |
| Centering dia | 4;5;6.3mm | 4;5;6.3mm | 4;5;6.3mm | |
| Processing length range | 120-350 | 200-800 | 201-1200 | |
| Processing dia range | 15-35 | 30-75 | 31-85 | |
| Max. Milling depth (Single Side) | 3MM | 3MM | 3MM | |
| Max. Vice Clamping dia | 30 | 60 | 80 | |
| Milling Spindle Speed | 300 To 800 (VFD) | 300 To 800 (VFD) | 300 To 800 (VFD) | |
| Drilling Spindle Speed | 300 to 1250 | 300 to 1250 | 300 to 1250 | |
| Drilling Milling Feed Range | Infinity Variable | Infinity Variable | Infinity Variable | |
| All Motor Power | 12 | 16 | 17 | |
| Working Accuracy | Milling Length identity between two ends | Normally +/-0.1mm | Normally +/-0.1mm | Normally +/-0.1mm |
| Central hole depth identity | Normally +/-0.1mm | Normally +/-0.1mm | Normally +/-0.1mm | |
| Roughness of tapered surface for central hole 60 | Ra 6.4 max to 3.2 min | Ra 6.4 max to 3.2 min | Ra 6.4 max to 3.2 min | |
| Concentricity between holes | 0.1mm | 0.1mm | 0.15mm | |
| Job clamping system | Self centering vice by Hydraulic motor | |||
| Input component to be ground shaft | ||||
| Electrical Control System | PLC | PLC | PLC | |
| Overall dimensions (LxWxH) (mm) | 1500 x 1000 x 1200 | 1850 x 1300 x 1200 | 2600 x 1600 x 1200 | |
Multi spindle heads are well designed for almost all types of drilling and tapping machines.Multi spindle headswill increase your production as many spindle you increase and components in one fixture and the type of operation done like drilling, tapping, countersink, reaming and burnishing. Multi spindle heads are the best method to do drilling and tapping when the holds are close.
This can be divided into two Adjustable Multiple Spindle Drilling Heads and Fixed distance or Special Purpose Drilling Heads
Adjustable multi-spindle drilling headscan be used in many components, where you can change the center distance to some range.It will increase your drilling capacity in single special purpose machine.
Adjustable and fixed distance multiple spindle heads with the adapters to fit manual, automatic and fixture type drilling machines. Our multiple spindle heads are high quality and priced to be affordable. The spindle and gears are hard and ground for its best performance. Adjustable Multiple spindle heads for drilling and tapping can be supplied immediately but Fixed distance or special purpose has to be designed and manufactured. This can take three to four weeks of time with suitable adapters. They are machined in about two weeks.
Multiple Spindle heads are sometimes referred to as: cluster drills, tandem drills, or gang drills. Multi spindle drill heads is made up of Aluminum casting which is precisely machined. All rotating parts are hardened and ground. Change over of PCD of the spindle can be set easily and accurately by jigs. Spindle run on needle and thrust bearings. Drill revolution is usually identical with machine rpm, it may also vary according to drilling requirement.
KMB Self feed drill head housing is made up of S.G. Iron. Hardened and ground spindle is provided which is assembled in a quill and guided in between precision bearings. Separate motor is provided to drive the spindle through the timing belt. Drilling heads are tested in thedrilling machine
| KMB-SFGHP 12-125 |
KMB-SFDHP 20-100 |
|
|---|---|---|
| Total stroke | 125mm | 100mm |
| Thrust load at 6 bar | 1200 N (120Kg) | 1200 N (120Kg) |
| Speed range | 940 to 4400 rpm | 510 to 2280 rpm |
| Concentricity of spindle | 0.02 mm | 0.02 mm |
| Air Connection | 4 mm ID | 6 mm ID |
| Operating Pressure | 5 to 6 bar | 5 to 6 bar |
| Drill capacity (in steel) | 12 mm(1/2*) | 19 mm(3/4*) |
| Air consumption | 0.18 Hs per cm stroke | 0.56 Hs per cm stroke |
| Working stroke - variable | 30-60 mm | 30-75 mm |
| Motor rating | 0.18 / 0.35 Kw | 0.75 / 1.10w |
| Tool fixture | Collet - Er 16 / Jacob 6 | MT 3 |
| Total weight of the unit | 35 Kg | 80 Kg |
| Bearings | Ball / Angular contact bearing | Ball / Angular contact bearing |
| Spindle | Case hardened and ground | Case hardened and ground |
Kasthuri offers Auto FeedTapping Headwith self feeding tap and auto reversing for high precision and productivity operations. Kasthuri tapping head also has a better tap tool life and consumes less power.
KMB Auto feed tapping head housing is made up of S.G. Iron. Hardened and ground spindle is provided which is assembled in a quill and guided in between precision bearings. Separate motor is provided to drive the spindle through the timing belt.
| KMB - 8 | KMB - 16 | |
|---|---|---|
| Motor Power(RPM) | 0.55KW/1000 | 1.1KW/750 |
| Spindle Speed(PPM) | Single Speed(According to Tap Size) | Single Speed(According to Tap Size) |
| Pitch Control | By Lead Screw & Nut | By Lead Screw & Nut |
| Spindle Travel | 80mm | 50mm |
| Max. Tapping Capacity | M 8 IN STEEL | M 16IN STEEL |
Specially used in rubber industries to Slicing rings and rubber sleeves as per requirement.
Esteem Multi Systems manufactures aqueous basedindustrial washing machinesfor specific component cleaning and general washing applications. Engine and transmission manufacturing in the automotive industry is the key area of application.Component cleaning machinesare essential where critical factor for quality is that all components are completely free of dirt prior to assembly, as even the smallest amount of residue can lead to damage. Our Componentcleaning machines/Industrial washing machines offer high standard precision cleaning to meet stringent requirements. Our machines are built with latest technology using advanced elements to achieve the desired results.
Single stage washing machinesare designed for specific cleaning and general cleaning of various components with processes like washing, air blowing / hot air blowing. The components may be positioned in a basket or on a fixture. The components can be washed and dried either fixed or moveable water and air jets respectively. Loading and unloading can be manual or automatic depending on the applications. These machines are applied for engine parts, transmission parts and other similar applications.
This single stage washing machine is designed for general washing of automotive cylinder block and head. Alkali based hot liquid media is used for washing the components. The machine is built using advanced technology elements to achieve the desired results. Thermo well type tubular heaters are used for liquid heating. The machine is provided with PLC based control panel. The machine is also equipped with oil skimmer, duplex basket filter, float indicators, operating panel and main panel box etc.
We are using high quality materials in the machines. So, that we offer10 years warranty
Our special purpose cleaning machine gives an engineering way in cleaning technology by using high pressure spray cleaning and degreasing of any industrial component. Precision engineered, our machine is capable of cleaning components of any size and in any quantity as per the required parameter. Manufactured in closed chamber type and conveyor type, using optimum quality components and raw material, it can also be customized as per the specific requirement of clients. Designed for single or batch of components based on the required output, it is appreciated for listed below features:
Specially used to trim flashes of various kinds of cup seals. Oil seals, Packing seals and soft objects.
