Kaveri Ultra Polymers Private Limited Bangalore, Karnataka

Kaveri is a Leading manufacturer of engineered Ceramic Pulley Lagging system & has developed fundamental principles which take new approach in Pulley Lagging Lagging is used not only to extend the shell life by providing a replaceable wearing surface but also to improve the friction between the belt and the pulley thus eliminates belt slippage Kaveri Ceramic Pulley Lagging is a must in areas where the pulley operates in extremely difficult working conditions like wet or variable conditions where belt slippage occurs. Rubber Lagging wears out faster and hence a longer lasting lagging would be required.   Increase friction between the belt and drive pulley lagging in wet or variable conditions. Eliminate belt slippage between the belt and drive pulley. Reduced wear on belt and other components. Eliminate lagging wear for pulleys. Reduced Belt Tension. Easy to install and replace.

KAVERI POLYURETHANE COMPONENTS are made out of Specially Formulated Polyurethane Compound in state of art manufacturing facility for processing the complete range of Polyurethane Products. Kaveri also makes Tailor made products to meet the new and demanding applications. Advantages of Polyurethane Components Wide Hardness Range 15 Shore A to 65 Shore D. Excellent Abration Resistance. Good Mechanical Properties. High Load Bearing Capacity. Low Maintenance & Down Time.

It is an established fact that excessive impact on belt surfaces due to material lump size and height of fall, damages the conveyor belt having conventional impact rollers with rubber rings/sleeves. This leads to extra maintenance effort, contributing to cost hike and reduced machine availability. Kaveri Impact Pad replaces these conventional impact idlers at the Transfer Points with an added advantage of spillage control.   Two layers fusion bonded and sandwiched together. Additionally strengthened by mechanical fasteners. Top layer is made of special Polymer (with self lubricating and low fric property). Bottom layer is made of Special Rubber (with shock-absorbing property). Impact pads are supplied with modular design frames consisting of Central Main Frame and Wing Supports with adjustment brackets to suit all types of belt conveyor troughing angles. The Modular support structure has been designed for easy installation to withstand heavy impact and adjustment to suit any troughing angle of the conveyor. Protects belt from tearing and puncture. No moving parts, no lubrication, nil maintenance. Reduces the bounce from falling loads to a minimum. Elimination of Belt Sagging between Idlers hence better spillage control. Eliminates Belt roaming off-track due to jammed impact idlers. Savings on energy consumption. Long life of pads. Fit and Forget Type. Belt is fully supported in the impact zone.

AIR BLASTER SYSTEM is used as flow promoting aid in bulk solids handling. Air Blaster have proven most successful when compared with other flow promoting devices, especially in high temperature zone. Flow Problem of Bulk Solids Flow Problem of Bulk Solids are Arching, Bridging, Rat-holing & Funnelling.   FUNDAMENTAL PRINCIPLE Kaveri Air Blaster consists of an Air Vessel in which Compressed Air at 6-8 kg/cm2 pressure is stored. This full quantity of Air at this pressure is released in a fraction of second resulting in a blast, which when directed at the problematic critical zone through special nozzles, achieves the dislodging of bulk solid build-up and promotes flow   OPERATION Compressed air is fed through an air train consisting of moisture separator, filter, regulator, lubricator to the Flow Control Unit (FCU). The micro processor based sequential logic controlled (FCU) operates the individual Air Blaster in cyclic pattern. Optionally the FCU can be connected to plant PLC for blasting automation.   INSTALLATION Depending on the Equipment and location, Proper design, profile and material of Nozzle are selected. The Nozzles are mounted on the equipment so as to direct all the force of the blast to promote flow of bulk solids. In most installations, the bin / Hopper need not be emptied.. SALIENT FEATURES Spring Loaded lightweight all aluminium piston. Air Blaster mountable at any position (Horizontal / Vertical / Inclined). Air Vessel inlet and outlet at opposite ends for efficient operation and easy maintenance. Suitable for High Temperature material in excess of 1100 Deg C. 50-650 Liters capacity for wide application range.  

• MaterialMetal, Plastic
• ShapeRound
• ApplicationTrolley Use
• ColorMulticolor
• Hardness15 Shore A to 65 Shore

kaveri is a leading manufacturer of engineered conveyor care products and has developed fundamental principles in belt sway which take a new approach in belt tracking system application kaveri belt tracking system keeps the belt in alignment with automatic continuous adjutments. in belt conveyors to counter the belt wandering i.e. Going off-center on either side, kaveri has engineered and developed a quick-acting automatic belt tracking roller system, to be mounted on the return side of belt conveyors. kaveri recommends a minimum of 2 belt tracking rollers, one each near tail and head pulley for short conveyors of less than 50 mts. And for long conveyors additional rollers every 35 - 40 mtrs.   the tracking is achieved in the horizontal plane of the belt. As the belt starts to move off-center it will contact the tapered section of the tracker roller. The shift in weight and differing peripheral rotational speed between the tapered portion of the tracker roller w.r.t the center causes the roller to pivot in the opposite direction about its central point. the extent to which the tracker roller will pivot will depend on the extent to which belt moves off center. Since the tracker roller is no longer perpendicular to the direction of the return belt travel, the skewed tracker roller automatically steers the belt back to its central position. salient features automatic continuous tracking. tracking of belt in same horizontal plane. double antifriction bearings for vibration free action. double sealing to prevent entry of dust into bearings. rubber lagged for longer life. suitable for uni direction and reversible belts.