frp cooling tower -15 tr- 1500 tr capacity.

frp (fiber reinforced plastic) counterflow cooling towers are a popular type of cooling tower used to dissipate heat from process water in various industrial and commercial applications. here are some specifications for an frp counterflow cooling tower:

• capacity: the cooling tower should be designed to meet the specific heat rejection requirements of the system it serves. the capacity of the cooling tower should be specified in terms of the flow rate of water to be cooled, measured in gallons per minute (gpm).
• materials of construction: the cooling tower structure and components should be made of corrosion-resistant frp material. this material is lightweight, durable, and resistant to weathering and uv radiation.
• fan: the fan should be a direct-drive, axial-flow type with adjustable pitch blades to provide the required air flow. the fan should be designed to operate at the specified performance range and meet the noise requirements.
• water distribution system: the water distribution system should be designed to uniformly distribute water over the entire fill surface area. the system should be designed to provide a minimum of 0.25 gallons per minute of water flow per square foot of fill area.
• fill: the fill should be of a type that provides maximum heat transfer, and resistance to fouling and scaling. it should be constructed of corrosion-resistant frp material.
• drift eliminator: the drift eliminator should be of a design that effectively reduces the amount of water vapor that escapes from the cooling tower. it should be constructed of corrosion-resistant frp material.
• basin: the basin should be designed to provide sufficient volume to contain the maximum flow of water in the tower, plus a safety margin. it should be constructed of corrosion-resistant frp material.
• support structure: the support structure should be designed to withstand the loads imposed by the cooling tower, including wind, seismic, and dead loads. it should be constructed of frp material or other suitable materials that are suitable for the environmental conditions.

Timber cross flow cooling towers are a type of cooling tower that uses a wooden framework and cladding to support the tower structure. Here are some typical specifications for timber cross flow cooling towers:

Capacity: Timber cross flow cooling towers typically have a capacity ranging from 10 to 5000 GPM (gallons per minute), depending on the specific application.

Framework: The framework of a timber cross flow cooling tower is typically made of treated wood, such as redwood, cedar, or Douglas fir. The wood must be treated to prevent decay and insect damage.

Cladding: The cladding of a timber cross flow cooling tower is also typically made of treated wood, and it serves to protect the tower structure from the elements. The cladding can be customized to meet specific aesthetic or functional requirements.

Fill: The fill material used in timber cross flow cooling towers is typically made of PVC or wood slats. The fill is responsible for increasing the surface area of the tower, promoting contact between the water and air, and facilitating the heat transfer process.

Fans: Timber cross flow cooling towers use axial flow fans to move air through the tower. The fans can be belt-driven or direct-driven, depending on the specific application.

Drift Eliminators: Drift eliminators are used to reduce the amount of water droplets that escape from the cooling tower. Timber cross flow cooling towers typically use PVC or wood drift eliminators.

Water Distribution System: The water distribution system of a timber cross flow cooling tower includes a spray system that distributes the water evenly over the fill material. The distribution system may include nozzles or spray bars, depending on the specific application.

Sump: The sump of a timber cross flow cooling tower collects the cooled water and directs it back to the heat exchanger. The sump must be designed to prevent the accumulation of debris and sediment.

Overall, timber cross flow cooling towers offer several advantages, including low cost, low maintenance, and easy customization. However, they require regular inspection and maintenance to prevent decay and ensure optimal performance.

forced draft cooling tower -15 tr-1500 tr capacity

• capacity: the cooling tower should be designed to meet the specific heat rejection requirements of the system it serves. the capacity of the cooling tower should be specified in terms of the flow rate of water to be cooled, measured in gallons per minute (gpm).
• materials of construction: the cooling tower should be constructed of materials that are resistant to corrosion, decay, and other environmental factors. common materials of construction include fiberglass, concrete, and stainless steel.
• fan: the fan should be a direct-drive, axial-flow type with adjustable pitch blades to provide the required air flow. the fan should be designed to operate at the specified performance range and meet the noise requirements.
• water distribution system: the water distribution system should be designed to uniformly distribute water over the entire fill surface area. the system should be designed to provide a minimum of 0.25 gallons per minute of water flow per square foot of fill area.
• fill: the fill should be of a type that provides maximum heat transfer, and resistance to fouling and scaling. it should be constructed of corrosion-resistant materials.
• drift eliminator: the drift eliminator should be of a design that effectively reduces the amount of water vapor that escapes from the cooling tower. it should be constructed of corrosion-resistant materials.
• basin: the basin should be designed to provide sufficient volume to contain the maximum flow of water in the tower, plus a safety margin. it should be constructed of corrosion-resistant materials.
• support structure: the support structure should be designed to withstand the loads imposed by the cooling tower, including wind, seismic, and dead loads. it should be constructed of materials that are suitable for the environmental conditions.
• electrical requirements: the electrical requirements should be specified, including the voltage, phase, and frequency of the power supply. the fan motor should be selected to meet the specified requirements.
• controls: the controls should be designed to provide the necessary functionality for safe and efficient operation of the cooling tower. they should include temperature, flow, and pressure sensors, as well as alarms and shut-off devices.

We are leading manufacturer of cooling tower fill sheet-marley type

At Kayal Cooling Solutions Pvt Ltd, we specialize in top-notch cooling tower repair services designed to keep your system running efficiently and cost-effectively.

Why Choose Kayal Cooling Solutions Pvt Ltd for Cooling Tower Repairs -services-maintenance:

1) Expertise: Our team of experienced technicians is well-versed in diagnosing and resolving cooling tower issues. From small repairs to comprehensive overhauls, we've got you covered.

2) Timely Service: We understand that downtime can be costly for your business. That's why we prioritize swift response times and efficient repairs to minimize interruptions to your operations.

3)Cost-Effective Solutions: We believe in delivering value to our clients. Our repair services are competitively priced, and we focus on cost-effective solutions that extend the life of your cooling tower.

4)Quality Materials: We source high-quality replacement parts and materials to ensure the longevity and performance of your cooling tower after repairs.

Our Comprehensive Cooling Tower Repair Services Include:

1)Mechanical Repairs: We fix issues with fans, motors, bearings, and more to restore your tower's efficiency.

2)Structural Repairs: Repairing or replacing damaged structural components to ensure the integrity of your cooling tower.

3)Coating and Corrosion Control: Protect your tower from corrosion and extend its lifespan with our expert coating services.

4)Upgrades and Retrofits: Improve your cooling tower's performance and energy efficiency with our upgrade and retrofit solutions.

5)Preventative Maintenance: Keep your cooling tower in optimal condition with our preventative maintenance plans, reducing the need for frequent repairs.

The gear reducer assembly is an essential component of a cooling tower that provides the necessary torque to drive the fan. Here are some specifications for a cooling tower gear reducer assembly:

Capacity: The gear reducer assembly should be designed to handle the specified horsepower and torque requirements of the cooling tower. The capacity of the gear reducer should be specified in terms of the maximum horsepower and torque that it can handle.

Gear Ratio: The gear ratio should be selected to provide the necessary speed reduction for the fan to operate at the specified RPM range.

Materials of Construction: The gear reducer housing and internal components should be made of materials that provide high strength and resistance to wear and corrosion. Common materials include cast iron, steel, and aluminum.

Lubrication System: The gear reducer should be equipped with a lubrication system to ensure proper lubrication of the gears and bearings. The lubrication system should be designed to provide sufficient oil flow and pressure to all critical components.

Motor Mount: The gear reducer should be designed to mount to the motor and fan support structure. The motor mount should be adjustable to allow for proper alignment of the gear reducer and fan.

Input and Output Shafts: The gear reducer should be designed with input and output shafts that are compatible with the motor and fan shafts, respectively. The shafts should be designed to handle the specified torque and speed requirements.

Bearings: The gear reducer should be equipped with high-quality bearings that are designed to handle the specified load and speed requirements. The bearings should be sealed and lubricated for life.

Seals: The gear reducer should be equipped with seals to prevent oil leakage and prevent contaminants from entering the gearbox. The seals should be designed to handle the specified operating conditions.

Mounting: The gear reducer should be designed for easy installation and maintenance. It should be equipped with mounting flanges or feet that allow for easy attachment to the motor and fan support structure.

cooling tower alluminium fan assembly with hub and fan blade and hardware accessories

fan blade diameter: the diameter of the fan blades will depend on the size of the cooling tower and the airflow requirements. fan blade diameters typically range from 3 to 40 feet.

fan blade material: the material of the fan blades can vary depending on the application and environmental conditions. common materials include aluminum, fiberglass reinforced plastic (frp), and stainless steel.

number of fan blades: the number of fan blades can vary depending on the size and type of cooling tower. typically, there are between four and twelve blades.

blade pitch: the blade pitch is the angle of the blade in relation to the plane of rotation. blade pitch can vary depending on the application and airflow requirements.

fan hub material: the material of the fan hub can vary depending on the application and environmental conditions. common materials include cast iron, aluminum, and frp.

bearing type: the type of bearing used in the fan assembly will depend on the load and speed requirements. common types of bearings include ball bearings, roller bearings, and sleeve bearings.

motor type: the motor type will depend on the horsepower and speed requirements of the cooling tower fan assembly. common types of motors include induction motors, synchronous motors, and variable frequency drives (vfd).

motor mounting: the motor mounting will depend on the type of motor and the fan assembly design. common mounting types include foot mount, flange mount, and c-face mount.

airflow: the airflow of the cooling tower fan assembly will depend on the fan diameter, blade pitch, and rpm range. airflow is typically measured in cubic feet per minute (cfm).

A cooling tower flow control valve is a device that is used to regulate the flow of water in a cooling tower system. The valve is installed in the water supply line that feeds the cooling tower, and its primary function is to maintain a consistent flow rate through the tower.

The valve is typically controlled by a controller or a control system that monitors the flow rate and adjusts the valve position to maintain the desired flow rate. This helps to ensure that the tower operates at peak efficiency and provides the necessary cooling for the process or equipment that it is serving.

There are different types of cooling tower flow control valves available, including globe valves, ball valves, and butterfly valves. The choice of valve depends on various factors such as the application, flow rate, pressure, and temperature requirements.

Proper maintenance of the cooling tower flow control valve is essential to ensure its reliable and efficient operation. This includes regular inspection, cleaning, lubrication, and replacement of any worn or damaged components.

Fan Stack is made by two method, hand lay-up and and SMC. You could choose these two different producing method based on your requirement. For these two methods, the final effect is the same.

The hand lay-up method is glue the water-resistance resin with the high quality fiberglass reinforcement by hand. So it is durable.

For the SMC method, the FRP fan stack is produced by mould. The production time is shorter than hand lay-up. And the price is lower too.

Fan stack is made by two method, hand lay-up and and SMC. You could choose these two different producing method based on your requirement. For these two methods, the final effect is the same.

The hand lay-up method is glue the water-resistance resin with the high quality fiberglass reinforcement by hand. So it is durable.

For the SMC method, the FRP fan stack is produced by mould. The production time is shorter than hand lay-up. And the price is lower too.

1. Excellent anti-corrosion.

2. Flexical design, smooth surface inside.

3. Short production time and installing time.

4. Light and stable structure, free maintenance and long lifespan.

5. Special rib designed structure to reduce vibrations.

6. Operational temperatures from - 45 to + 60 C.

7. For non-standard project, our engineers can supply customized design.

Being a quality-centric company, we are engaged in offering a superior quality PVC V-Bar for Cooling Tower. Our offered product is precisely manufactured by our professionals possessing in-depth knowledge in their concern field. In order to fulfill variegated requirements of our clients, the offered range can be obtained in different sizes, designs and shapes. In addition to this, our qualitative product is vastly acknowledged by our esteemed clients.

A stainless steel (SS) fill grid is a type of fill material used in cooling towers that is made of stainless steel sheets formed into a grid pattern. The SS fill grid provides a durable, corrosion-resistant surface that promotes efficient heat transfer between the water and air in the cooling tower. Here are some specifications of SS fill grid cooling towers:

Capacity: SS fill grid cooling towers can have a capacity ranging from a few hundred gallons per minute (GPM) to several thousand GPM, depending on the specific application.

Material: The fill material in SS fill grid cooling towers is made of stainless steel sheets, which are corrosion-resistant and durable. The sheets are formed into a grid pattern that creates a large surface area for maximum heat transfer.

Water Distribution System: The water distribution system in SS fill grid cooling towers includes a spray system that distributes the water evenly over the fill material. The distribution system may include nozzles or spray bars, depending on the specific application.

PVC COOLING TOWER FILL PACKS, APPLICATION- COOLING TOWER,

anking on our enriched industry experience, we are engaged in offering a huge gamut of PVC Fills. Our standard fill is constructed of a honeycombed PVC film. This honeycomb construction ensures even water distribution and high-efficiency water to air heat transfer. The PVC fill shall withstand a maximum inlet water temperature of 55C. We can supply HIPS and ABS fills for high-temperature application up to 100C.

Features:

• Excellent contact surface area
• Finest edge folding designs
• Supreme Finish

Product Specification

Size600 x 300 x 150 mm

Sheet Thickness0.2 mm

ShapeRectangle

ColorBlue/ Black/Grey

BrandKCSPL (KAYAL COOLING SOLUTIONS)

MaterialPVC

pvc drift eliminator pata with multi spacer

Cooling tower fills made of PVC (polyvinyl chloride) are a popular choice in many cooling tower applications. PVC is a thermoplastic material that is lightweight, durable, and corrosion-resistant. Here are some features and benefits of PVC cooling tower fills:

High Thermal Efficiency: PVC cooling tower fills have a high thermal efficiency, which means they can efficiently transfer heat from the water to the air.

Long Lifespan: PVC cooling tower fills are highly durable and can last for many years with proper maintenance. They are resistant to corrosion, chemicals, and UV rays.

Easy to Install: PVC cooling tower fills are easy to install and can be customized to fit different cooling tower configurations.

Low Maintenance: PVC cooling tower fills require minimal maintenance, making them a cost-effective solution for many cooling tower applications.

Good Water Distribution: PVC cooling tower fills are designed with a high surface area and a unique design that promotes good water distribution and maximizes contact between the water and air.

Reduced Scaling and Fouling: PVC cooling tower fills have a smooth surface that reduces scaling and fouling, which can improve cooling tower performance and reduce maintenance requirements.

Cost-Effective: PVC cooling tower fills are a cost-effective solution compared to other materials such as stainless steel or ceramic.

Overall, PVC cooling tower fills offer several advantages, including high thermal efficiency, durability, and low maintenance requirements. They are a popular choice for many cooling tower applications and can be customized to meet specific requirements.

Fixed Spray Nozzles: These nozzles are designed to provide a fixed spray pattern in a cooling tower. They are typically made of plastic or metal and are mounted on a pipe or distribution header.

Rotary Nozzles: Rotary nozzles are designed to rotate and provide a more even distribution of water in a cooling tower. They are typically made of plastic or stainless steel and are mounted on a rotary arm.

Spiral Nozzles: Spiral nozzles are designed to provide a spiral spray pattern in a cooling tower. They are typically made of plastic or stainless steel and are mounted on a pipe or distribution header.

Fan Spray Nozzles: Fan spray nozzles are designed to provide a fan-shaped spray pattern in a cooling tower. They are typically made of plastic or stainless steel and are mounted on a pipe or distribution header.

Target Nozzles: Target nozzles are designed to direct the spray pattern to a specific area in a cooling tower. They are typically made of plastic or metal and are mounted on a pipe or distribution header.

Low-Flow Nozzles: Low-flow nozzles are designed to reduce water usage in a cooling tower. They are typically made of plastic or stainless steel and are designed to operate at lower water flow rates.

High-Flow Nozzles: High-flow nozzles are designed to provide a high water flow rate in a cooling tower. They are typically made of plastic or stainless steel and are designed to operate at higher water flow rates.

Each type of cooling tower nozzle is designed to meet specific cooling tower requirements and may offer advantages depending on the application. The choice of nozzle type will depend on factors such as water flow rate, spray pattern, and distribution requirements.

The drive shaft assembly is an essential component of a cooling tower's fan system, as it is responsible for transferring power from the motor to the fan. Here are some of the key components that make up a cooling tower drive shaft assembly:

Drive Shaft: The drive shaft is the main component of the drive shaft assembly, and it transfers power from the motor to the fan. It is typically made of steel and is designed to withstand high loads and torsional stresses.

Couplings: Couplings are used to connect the drive shaft to the motor and fan. They are designed to absorb shock and vibration and compensate for any misalignment between the motor and fan.

Bearings: Bearings are used to support the drive shaft and ensure that it rotates smoothly. They are typically made of steel or ceramic and are designed to withstand high radial and axial loads.

Gear Reducer: A gear reducer may be used in some cooling tower drive shaft assemblies to reduce the speed of the motor and increase torque to the fan. The gear reducer is typically mounted between the motor and the drive shaft.

Motor Mount: The motor mount is used to support and secure the motor to the cooling tower structure. It is typically made of steel or aluminum and is designed to withstand high loads and vibrations.

Fan Blades: The fan blades are attached to the drive shaft and are responsible for moving air through the cooling tower. They are typically made of aluminum or fiberglass and are designed to withstand high winds and corrosive environments.

Overall, the cooling tower drive shaft assembly is a critical component of the cooling tower fan system, and it must be designed and installed with care to ensure optimal performance and longevity. Proper maintenance and inspection of the drive shaft assembly can help prevent equipment failure and reduce downtime.