Kedar Rubber Products Private Limited

Naranpura, Ahmedabad, Gujarat

 Kedar Rubber is a premier rubber products manufacturing company in India that offers a comprehensive range of products including the best quality steel-backed rubber liners. Our high-performance steel backed rubber liners are essential components for heavy-duty milling applications. The specifically designed steel backed rubber liners give a robust solution for different industrial applications. Combined with steel, they offer utmost durability while rubber delivers cushioning properties. The steel backing increases integrity and enables the liners to withstand higher abrasions and impacts necessary for intense milling processes.

They are mainly useful for wet milling processes as the rubber protects steel from corrosion. The rubber layer absorbs vibration and shock and reduces noise levels. The steel backing and rubber combination offers superior wear resistance, and hence extend the lifespan of liners and protect them from frequent damage. This reduces the downtime for replacing liners. Thus, they offer dual performance, ease of use, longevity, and utmost efficiency. They provide more flexibility and strength and are ideal for heavy-duty milling processes.

At Kedar Rubber, we deliver custom design solutions for steel backed rubber liners that perfectly fit your mill configurations and operational needs as well as optimize performance for your different processing materials.

Kedar Rubber Lifter Bar Make Your Milling Process Efficient & Smooth with Our Utmost Quality Lifter Bar

Kedar Rubbers offers high quality rubber products including the best quality Lifter Bars (Radial and Trapezoidal), which are essential components of ball mills. Our top-quality lifter bars play an important role in making grinding processes efficient by improving the grinding media and materials' tumbling action.

Thus, the key functions of lifter bars are to lift the grinding media and materials that ease the movement, protect the mill shell, reduce the noise level, and enhance the grinding & milling efficiency. Selecting the right dimensions and designs of lifter bars can significantly impact the performance and cost-effectiveness of the milling process.

Uses

Our lifter bars comprise excellent resilience and wear resistance and are broadly used in different milling applications in industries, such as Mining, Metal, Cement, and Ceramic where it is required to deal with hard ores or abrasive materials.

At Kedar Rubber, we deliver radial and trapezoidal lifter bars based on precise customer specifications (design, height, angle, radius, etc.). We provide the best quality lifter bars according to the customized needs of your milling processes to lift and drop the grinding media.

Kedar Rubber Lifter Bar Make Your Milling Process Efficient & Smooth with Our Utmost Quality Lifter Bar

Kedar Rubbers offers high quality rubber products including the best quality Lifter Bars (Radial and Trapezoidal), which are essential components of ball mills. Our top-quality lifter bars play an important role in making grinding processes efficient by improving the grinding media and materials' tumbling action.

Thus, the key functions of lifter bars are to lift the grinding media and materials that ease the movement, protect the mill shell, reduce the noise level, and enhance the grinding & milling efficiency. Selecting the right dimensions and designs of lifter bars can significantly impact the performance and cost-effectiveness of the milling process.

Uses

Our lifter bars comprise excellent resilience and wear resistance and are broadly used in different milling applications in industries, such as Mining, Metal, Cement, and Ceramic where it is required to deal with hard ores or abrasive materials.

At Kedar Rubber, we deliver radial and trapezoidal lifter bars based on precise customer specifications (design, height, angle, radius, etc.). We provide the best quality lifter bars according to the customized needs of your milling processes to lift and drop the grinding media.

For more information or your custom inquiry for ball mill lifter bars, write to us at kedarrubber@gmail.com or Call Now - 9824444733.

All About Radial Lifter Bar Installation, Functionality, and Design

With the foolproof installation of radial lifter bars, they enhance the working efficiency of ball mills. They are installed alongside the inner edges of the mill shell normally parallel to each other.

The vital factors necessary to consider for perfect installation are secure attachment and accurate alignment, which make certain that the installation performs effectively and prevents imbalance or excessive wear.

As the mill rotates, the radial lifter bar lifts and moves the grinding media and material in a radial direction (from the bottom of the ball mills to the top). This movement efficiently mixes and grounds the charge, continuously. Thus, the ball mill grinding efficiency and impact are enhanced with such lifting actions that help to cascade the grinding media. Radial lifter bars are specifically designed for ball mills that support clockwise or anticlockwise rotation (which depends on the direction of rotation and design specified for the ball mills). Thus, radial lifter bars support both clockwise and anticlockwise rotation helping in increasing the lifespan of ball mills.

The design and angle of the radial lifter bars are vital factors for their efficient performance. Lifter bars' orientation with the mills rotation direction is necessary to consider for optimal grinding efficiency. Accurately designed lifter bars make certain that the grinding media gets the precise trajectory to grind the material resulting in the desirable particle size.

Our Radial lifter bars give consistent grinding with uniform lifting and dropping action of the grinding media. They reduce the overall time for grinding processes, improve performance, and become a cost-efficient solution for ball mills.

Trapezoidal Lifter Bars

The trapezoidal profile plays a vital role in making the grinding process efficient by influencing the movement of grinding media and material in the ball mills. They improve the lifting action using higher and angled edges that give an aggressive lifting angle compared to rectangle lifter bars. It allows lifting the charge towards the up direction within the mill and then letting the balls and material drop from the top of height to create higher impact pressure. Thus, such actions make the grinding process more efficient for breaking down material.

Besides trapezoidal lifter bars boost the dropping motion necessary for properly mixing and uniformly distributing the grinding media and material throughout the ball mill. Thus, it well-manages the motion that improves the milling process by increasing the contact between the material and balls which results in reducing particle size consistently. They require less time to process significant amounts of material.

All About Lifter Bars - With & Without Metal

At Kedar Rubber, we provide lifter bars with and without metal based on the tailor-made needs of customers as per their milling applications.

Lifter Bars with Metal

Lifter bars with metal are best applicable in ball mills for their utmost durability, and capability to withstand the intense wear and impact due to abrasive and hard material grinding, thus offering primary grinding benefits. They can manage abrasive materials and high-impact forces. The superior lifting capability of metal lifter bars enables maintaining a continuous and effective trajectory for the ball mills grinding media. This improves the quality of the products, grinding performance, and higher materials.

Lifter Bars without Metal

With some characteristics like energy efficiency and noise resistance, Lifter bars without metal are best applicable for fine and secondary grinding applications of ball mills. As made from rubber, non-metal lifter bars reduce energy consumption as they decrease the load on the motor. They are suitable for regrinding (secondary) grinding, where they require low-impact force and minimize wear and tear. Thus, lowering the operating cost and increasing the lifespan of equipment.

Make Your Milling Processes Cost-effective and Efficient with Our High-Performance Ceramic Embedded Rubber Liners

Kedar Rubber offers the utmost quality rubber products, including ceramic embedded rubber liners widely used for various industrial applications. As a leading Indian rubber products manufacturing company, Kedar Rubber maintains excellent quality and standards of its products after thorough testing and quality checks at each production stage. Our Ceramic Embedded Rubber Liners are most suitable for industries such as mining, cement, minerals, and many others for ball mills to grind and milling materials.

These liners enhance the longevity and performance of the ball mills as combining the rubber resilience and ceramic materials hardness and wear resistance offers many benefits. The benefits include shock absorption, minimized impact damage and noise levels, increased energy efficiency, cost-effectiveness, and many others.

At Kedar Rubbers, we proffer customized ceramic embedded rubber liners tailored to your specific milling requirement by understanding operational conditions, mill size, and other essential factors for optimal fitting and excellent performance. You can increase the grinding efficiency of your ball mill using our unique designs for better grinding material flow and consistent product quality.

 As one of the leading manufacturers and suppliers of rubber products in India, Kedar Rubbers offers the best quality products and services for the bespoke application needs of vertical industries. Our range of rubber products includes the high-quality filler ring known as filler segment liner, filler block, or segment ring. They are broadly used in ball mills to serve multiple purposes precisely for enhancing mill efficiency, internal shell protection of the mill, and to improve wear resistance. This modular-type sectional lining system is used to fill gaps and make milling operations smooth mainly used in industries such as cement, mining, and other heavy industrial processes.

All About Filler Ring/Segment Ring

Filler segment liners or filler rings are the liner’s sectional parts and are mainly used to fill the space between other liners and larger segments. We design filler blocks based on the design requirement of ball mills to fit the liners securely within the shell to lower the irregular surfaces and spaces. This helps overcome inefficiencies in grinding processes and protects mill shell parts from impact forces and abrasive. It makes the grinding media motion-controlled and consistent enables uniform interaction with the grinding material and enhances energy efficiency by reducing dead zones.  

This modular filler segment liner or segment ring can easily be installed, repaired, or replaced. This helps to reduce maintenance costs and downtime significantly. Many filler blocks are specially designed to act as shock absorbers to minimize vibrations and impact caused by the grinding media’s dropping action.

Thus, the filler ring or filler segment liner is one of the essential components of the ball mill that protects the structural components of the mill, enhances efficiency, decreases operational cost, and enhances lifespan and milling efficiency.

Kedar Rubbers offers High-Quality Center Circles Enable Stable and Supportive Ball Mill Operations

Kedar Rubber Products Private Limited is a renowned Indian Manufacturer and Supplier of the best quality rubber products including the most durable center circles. Our high-performance central circle plays a crucial role in protecting or supporting the head plate giving stability to the mill components necessary for stable milling operations. The center circle also known as the central rubber liner is an important component of the rubber lining system in the ball mill.

During high-speed milling operation, when the grinding material and media collide with the head plate around the central zone, the rubber central circle helps absorb impact energy and prevents wear. In the ball mill, the central region is extended to align with the head plates and other components and hence, the central circle balances the movement and makes it efficient. Moreover, aligning with the head plates, the center circle fills the gaps and thus, makes a smooth transition of the grinding media and material near the central region of the ball mill. This makes it possible to run smoothly and prevents material from getting stuck or misaligned grinding media. This rubber liner reduces the direct contact between the mill components and grinding media and lowers maintenance costs and excessive wear during milling processes.

Give Your Ball Mill a Protective Shield with Our Highly Durable Impact Resistant Rubber Liners/Impact Pads

As the best quality rubber products manufacturing company in India, Kedar Rubber delivers the most durable Impact Resistant Rubber Liners for ball mills. Impact Resistant Rubber Liner also known as Impact Liner or Impact Pad is one of the important components of ball mills used in vertical industries from mining to cement. Our top-quality impact liners are manufactured using abrasion-resistant rubber that effectively reduces the wear on the mill shell, feed, and discharge end and absorbs shock.

It improves the cascading action of grinding media and reduces vibration and noise. Our impact pads are corrosion-resistant and suitable for wet milling applications across different industries like cement, mining, chemicals, and others. The key function of impact-resistant rubber liners is to absorb the impact of the grinding material and media during the milling process when they collide with the surface of the ball mill.

These impact pads are designed to shield the impact force and protect the internal shell of the mill from wear and damage. Thus, they protect the mills surface, reduce downtime, and expand the lifespan of the ball mill. Made from highly abrasion-resistant rubber compounds, these impact liners prevent the formation of scratches, grooves, and other damage caused by the pressure between the mill surface and the grinding media. Impact liners are efficiently used as cushions in ball mills to protect the internal structure of the mill from wear, reduce noise, absorb impact force, and optimize material flow. Thus, it makes the milling operation efficient.

At Kedar Rubber, we supply custom-designed impact-resistant rubber liners based on our customers' requirements for their specific milling applications.

Kedar Rubber offers the Best Quality Abrasion Resistant Rubber Liners to Enhance the Lifespan and efficiency of Ball Mills

As a premium rubber products manufacturing company in India, Kedar Rubber delivers high-quality rubber products including abrasion-resistant rubber liners. We accomplished the bespoke needs of different industries for their custom specifications.

Abrasion Resistant Rubber Liners play a vital role in maintaining the durability and performance of ball mills. In industries such as mineral, cement, chemical, and others the abrasion-resistant rubber liners are widely used to shield the ball mill’s shell from wear and tear due to the friction and impact of the grinding material and media during the milling process.  

Our most durable abrasion-resistant liners of rubber can withstand the ball mill’s harsh environment. These rubber liners are fitted into the ball mill shell’s interior area. Besides, their functionality to absorb vibrations and impacts enables stress reduction on the mill structure.  The corrosion-resistant nature of rubber enables protecting the mill from chemical damage.

By offering wear protection, our abrasion-resistant rubber liners absorb the energy impact, and by reducing wear on the mill shell, it enhances the operational efficiency and lifespan of ball mills.