KHUSHBU PHARMA MACHINERY

A fluid bed dryer (FBD) is industrial equipment that uses a stream of hot air to suspend and tumble granular or powdery materials, creating a fluid-like state for rapid and uniform drying. This highly efficient process achieves excellent heat and mass transfer, significantly reducing moisture content in various applications across the pharmaceutical, chemical, and food industries. Key advantages include high drying rates, uniform product quality, and significantly shorter process times compared to conventional methods.

A tray dryer machine is an industrial, batch-processing oven that removes moisture from a wide range of products, including powders, granules, and pastes, by circulating hot air through stacked trays. It consists of an insulated cabinet containing trolleys with trays, a heating system (electric, steam, or fluid), a recirculating air system with a blower, and a control panel for setting temperature and time. The machine is known for its simplicity, cost-effectiveness, and ability to provide uniform, controlled drying for materials in industries like pharmaceuticals, food, chemicals, and cosmetics.

Components and Design

Cabinet: A double-walled, insulated chamber designed to hold the heat and material trays.

Trays: Stacked on trolleys inside the chamber, holding the material to be dried in a thin layer for efficient evaporation.

Heating System: Sources of heat can include electric heaters, steam, or thermic fluid, with the heat transferred to the air circulating inside.

Air Circulation: A fan system circulates heated air through the chamber and over the trays, promoting moisture evaporation and uniform drying.

Control Panel: Features a digital temperature controller and timer to precisely set and monitor drying parameters.

How it Works

Loading: Material is placed onto the trays, which are then arranged on trolleys and loaded into the dryer.

Heating: The system heats the air to a set temperature, usually between 50 and 300C.

Drying: The heated air circulates around the trays, absorbing moisture from the product. The air is recirculated to maintain efficiency, with fresh air introduced only as needed.

Unloading: Once the desired moisture content is reached, the trays are removed for the next batch or product handling.

Key Features and Benefits

Batch Processing: The machine operates in batches, allowing for controlled and separate handling of each lot.

Uniform Drying: The recirculating hot air system ensures even heat distribution, resulting in consistent drying across all trays and products.

Wide Application: Versatile for various industries and materials, including pharmaceuticals, chemicals, food products, and cosmetics.

Ease of Use: Simple to operate and maintain, making it an economical choice for drying needs.

A zero hold up filter press is a closed, horizontal filtration system that efficiently separates solids from liquids, designed to recover nearly all of the product by eliminating dead zones where liquid could be trapped. It uses a series of interlocking plates with filter media to retain solids, while the clear filtrate exits under pressure, making it ideal for recovering high-value products, filtering hazardous materials, and achieving high purity in pharmaceuticals, chemicals, and food industries.

Paste Kettle - Tilting Type Paste Kettle, Paste Preparation .A paste kettle is a jacketed stainless steel vessel designed for heating, mixing, and homogeneously preparing pastes and solutions, particularly for starch paste and binder solutions in the pharmaceutical, food, and cosmetic industries. These cGMP-compliant machines feature a hemispherical bowl with a steam, oil, or water-filled heating jacket, a stirrer for mixing, and a worm-type tilting arrangement for easy product discharge. They ensure uniform heating and melting of ingredients to produce consistent, high-quality pastes for various manufacturing processes.

A mixing vessel is a tank designed to blend and homogenize substances like liquids, solids, and gases, commonly used in industries such as chemical, food, and pharmaceutical manufacturing. Key features include an agitator or impeller for mixing, varied materials like stainless steel, and optional features like external jackets for heating or cooling. Vessels come in different shapes, such as cylindrical or spherical, and orientations, including vertical or horizontal, to suit specific industrial needs.

Common Features

Agitator/Mixer:

An internal component (such as a paddle, impeller, or turbine) that stirs the contents to ensure a uniform mixture.

Material of Construction:

Typically made from corrosion-resistant materials like stainless steel, but can also be glass or other alloys depending on the contents and process.

Jacketed Design:

Some vessels include an external jacket for precise temperature control via heating or cooling with media like water, steam, or oil.

Inlets and Outlets:

Equipped with openings for feeding raw materials and discharging the finished product.

Observation Ports:

Features like manholes and sight glasses allow for inspection and monitoring of the process.

Functions

Blending and Mixing:

Combines different substances to achieve a consistent and homogenous product.

Heating/Cooling:

Maintains the required temperature for processes like chemical reactions or ingredient preparation.

Storage:

Can also serve as a temporary storage tank for liquids, powders, or slurries.

Reaction:

Acts as a reaction system where ingredients are combined under controlled conditions.

Industries and Applications

Mixing vessels are crucial in many sectors, including:

Chemical Processing: For preparing solutions and creating chemical reactions.

Food and Beverage: For blending ingredients and ensuring product consistency.

Pharmaceuticals: In the preparation of sterile solutions, vaccines, and other biotech products.

Cosmetics and Paints: For creating formulations and maintaining product stability.

S.S SCOOP MATERIAL S.S 316

SIZES 250G , 500G , 1KG , 2 KG , 3KG