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KOMAL industries is Water Treatment Plant manufacturing company dedicated to offer to our customers the finest commercial, industrial and medical Reverse Osmosis system. We are committed to provide the most innovative, technologically advanced and high quality system. Our knowledge and experience enable us to manufacture most of our parts in-house to ensure system reliability. Our meticulous quality assurance program ensures system reliability and a product that you can depend on.

Komal Reverse Osmosis System

The unique features of KOMAL Reverse Osmosis (RO) system allow you to produce high quality water consistently for a variety of applications. With their compact designs, simple operation and low maintenance, KOMAL system are perfect for your use.

Key Features Of Komal Reverse Osmosis System

High Quality Water:It not only rejects most organics and salts from the water but residual synthetic detergents, bacteria, viruses and suspended microscopic Particles.

Flexibility in Usage:High rate of rejection over wide range of solids in the feed water.

Spiral Wound Membrane:The spiral wound construction of the separator combines alternating layers of semipermeable thin layer composite (TLC) membrane area-to-flow channel. This provides an extremely high membrane area-to-flow volume ratio that ensures maximum effectiveness in fluid and particle separtation

Low Energy Cost:Only operates under mechanical pressure

Low Chemical Cost:Addition of chemical is not required unless the feed water has unusual characteristic

Precision Engineering:Our systems are carefully engineered for high efficiency. To ensure a high degree of reliability, we as proven components in every system.

Highly reliable, Simple to Operate and Maintain:KOMAL RO System come factory assembled, tested and in ready-to-operate condition. They are designed for high efficiency and are simple to operate and maintain.

The above Performance at 25C, 1500 ppm TDS.Typical lonic Rejection - 95% - 98%Maximum Operating Pr. - 400 psigMembrane Housing - S.S. -304 ( Optional S.S. -316 / FRP.)Operating Pressure - 150 220 psig

General SpecificationsAll the machines include pre wired motor, starter / switch, pilot lamp Input / Output conductivity indicator / controller, pressure gauge for concentrate, stainless steel concentrate valve. Permeate and inlet flow meter. Powder coated M.S. / S.S. Stand.

Quality of Feed Water

• Feed Water turbidity :< 1 NTU
• Feed Water SDI :< 5
• Feed Water pH Range : 4 11
• Element Configuration : Spiral Wound.

Standard Features

Compact Design :The unique system design makes the unit easy to install.

Frame :Entire system is mounted on M.S. powder coated / S.S. frame which gives the unit a clean look and longer life.

Standard Prefilter :Inlet water is filtered down to 5 micro in particles. Water is also passed through Activated Carbon filter which helps to extend the membrane life and protects other systems components.

Pressure Gauge :Pressure gauge provides consistent and accurate pressure reading.

Conductivity Meter :On-line conductivity Indicator / Controller which monitors TDS level in both Raw water and process water stream.A digital read out provides assurance that the system is producing high quality water.

Low & High Pressure Switch.

Rotameter for the Inlet & Outlet Water:

Optional Features

Stainless Steel Pump :Stainless steel pumps are available specific application where high corrossion resistance is necessary.

Storage Vessel :Both pressurised and unpressurised storage vessels are available in a variety of sizes. Level control are available for easy operation.

Permeate Flush :This feature automatically flushes the concentrate side of the membrane with permeate water each time the unit shut down.

Permeate Vessel :SS-316 PVC and FRP Vessels are available for a wide range of chemicals / water.

Dosing System :Anti-scalant injection system as a pretreatment.

Clemicles Cleaning Systems :A complete system Including vessel, Pump, Filters can be supplied.

Printers :Automatic printing of the crucial conductivity values at preset intervals

Strong, Long Lasting KOMAL WATER Pretreatment Systems- engineered for the most demanding industrial, commercial and residential needs. Komal offers line of Pretreatment equipments designed to accompany our RO and EDI systems Filtration systems can be designed to be operated in Automatic or Manual mode. These systems are configured in series or parallel depending on quality or flow-rate requirements.

What is Demineralisation

Water is one of the most abundant natural compounds. It is also one of the most contaminated one. A number of minerals readily dissolve in to water. They have to be removed from the raw water before it can be used for any industries application.

Komal's water demineraliser employ the modern ion-exchange technology to give to chemically pure water. A demineraliser removes these minerals from the raw water by an ion- exchange process. This process first exchanges the cations of the salt for the hydrogen ions and, then, exchanges the anions of the salt for the hydroxylions.

Komal manufactures complete system to meet very special application for the Research lab and electronic industries. Water produced will meet the standards like CAP, ASTM, USP, NSST etc. Standard units having flowrate of 5/10/30 lit/hr. is readily available. Units are microprocessor based controlled with replaceable cartridges.

System comprises of Pre-treatment , Reverse Osmosis Membranes, Organics removal ion exchange Resins, Nuclear grade resins to get the water of 18 Mohm resistivity. Various options are available for post treatment like ultrafiltration, 0.2 micron filter of TOC Reduction UV.

Our latest inclusion is Electrodeionisation for pre-treatment to get the water of 12-14 Mohm quality. Same water can be use to get 18 Mohm water for a wide range of applications.

Advantages OF Komal Water Systems:

• Extremely low toc value.
• Cost effective.
• Specific reistance of 18.2 Mohm / cm
• Low bacterial count
• Arious options to suit your quality requirment
• Toc reduction uv for final treatment
• Users friendly microprocesor based controller.
• Can be connected to municipal water.
• Auto flushing and cleaning of membranes
• Recirculate on regular interval.
• Easy to replace cartridge

Applications

• HPLC water
• Trace metal Analysis
• Biotechnology
• Tissue Culture research.
• Reagent grad water for chemical.
• Dissolution.
• Electronic parts and circuit rinsing.
• Enzymology
• Genetic Engineering
• Immunology

Ultra pure water system

Applications:

• Cost effective.
• Specific reistance of 18.2 Mohm / cm
• Low bacterial count
• Arious options to suit your quality requirment
• Toc reduction uv for final treatment
• Users friendly microprocesor based controller.
• Can be connected to municipal water.
• Auto flushing and cleaning of membranes
• Recirculate on regular interval.
• Easy to replace cartridge

The WFI Still work on the distillation principle. The first column is heated by the external Plant steam. The generated vapor by the feed water rises up the column where it is subjected to the entrainment separation system. Multidirectional baffles deliver the first punch. The steam generated from the first column is made to pass a torturous path through multidirectional baffles. Here the pyrogen particles and droplets separate and are guided to the end of the column. A centrifugal type cyclone separator high up in the column delivers the second punch. Here the vapor is guided through a narrow circular channel where it begins to rotate.

The WFI Still work on the distillation principle.

The first column is heated by the external Plant steam. The generated vapor by the feed water rises up the column where it is subjected to the entrainment separation system.

Multidirectional baffles deliver the first punch. The steam generated from the first column is made to pass a torturous path through multidirectional baffles. Here the pyrogen particles and droplets separate and are guided to the end of the column.

A centrifugal type cyclone separator high up in the column delivers the second punch. Here the vapor is guided through a narrow circular channel where it begins to rotate.

The vapor flow subjects the pyrogenic impurities and droplets to a high centrifugal force thereby dislodging them from the vapor steam. The distillation units are connected in series into a multiple effect system and external energy is required only at the first column. The steam generated in each column is supplied to the subsequent column.

The generated steam vapor of the last column and the almost condensed steam distillate (2nd column onward) is led to the over head cooling heat exchanger, where it is cooled by the cooling water & incoming feed water to generate WFI.

Features

• Komals Multi-Column Distillation Plants (MCDP) are designed to produce pyrogen/endotoxin free water conforming to IP/BP/EP/USP standard.
• These individual columns are designed , constructed and tested per the American Society of Mechanical Engineers (ASME, Section VIII, Division 1- Unfired Pressure Vessels) since they operate at pressures as high as 6 to 10 bar
• All Evaporator (columns) sheets and tubes as well as all surfaces in contact with Pure Steam or distillate are constructed of 316L stainless steel with inside electropolish and Teflon gaskets.
• All tubes joints are Orbital welded and qualified with videoscopy.
• Full-Automatic PLC based Control Panel System with auto sanitization and printing facility.
• First column equipped with Double tube sheet as a provision to avoid boiler steam mixing with Purified water.
• Komals WFI-Combo design optimizes the Control Panel by combining the panel for WFI Generation and Distribution system
• Plants are available from 50 Liters/hour to 10000 Liters/hour.
• Complete documentation to meet and exceed international audit requirements.

The pure steam generation system consists of two columns Evaporator and Separator.

The Evaporator is a shell and tube type of heat exchanger. The driving force i.e. plant steam heats the feed water in the tube side of the evaporator to generate vapour. The generated vapour enters the Separator column. The separator column uses a triple punch separation technique for particle entrainment and separation of impurities such as droplets and pyrogenic material.

The first punch is offered by the multi- directional baffle, which makes the vapour traverse a torturous path. In the second stage, the steam passes through a cyclone type centrifugal separator. The final blow is delivered by a Demister pad to ensure pyrogen free, dry and saturated steam.

Features

• Komals Pure Steam Generator is a packaged skid mounted unit incorporating all necessary controls and functions to produce Pure steam as per latest IP/BP/USP standards. Plants are available from 50 kgs/hr to 2000 Kgs/hr,
• These generators are basically used for Sterilization of vessels, Sterilisation of Distribution systems, Autoclave, reactors and also humidification of sterile area
• Full-Automatic PLC based Control Panel System with auto sanitization and printing facility.
• First column equipped with Double tube sheet as a provision to avoid boiler steam mixing with Purified water.
• All Contacts parts are SS316L with internally electropolishing < 0.5Ra
• Complete documentation to meet and exceed international audit requirements.
• The piping system is orbital welded and qualified using videoscopy procedure.

Once the PW is stored in a tank, it now needs to be distributed to each and every point of use in the factory without recontamination.

The entire distribution system is be made of 316L stainless steel tubes, the surface quality from Ra

After the purification of PW or HPW, engineering of the customer-specific storage and distribution system takes place, so product water can be delivered to each point of use in the sterile distribution system without recontamination. Here to we consider the customer's specific conditions and produce an individuallyengineered design. Following are the features of the KOMAL PW storage tank:

• 316L SS storage tank for PW and HPW
• Internally electropolised.
• Externally mirror / matt finish
• Jacketed hydrophobic 0.2 micron Vent Filter
• Level transmitters
• Compound Pressure gauge
• Pressure release valve
• Spray ball
• STEAMtrap assembly
• Inlet STEAM control valve

Water is one of the most abundant natural compounds. It is also one of the most contaminated one. A number of minerals readily dissolve in to water. They have to be removed from the raw water before it can be used for any industries application. Komal's water demineraliser employ the modern ion-exchange technology to give to chemically pure water. A demineraliser removes these minerals from the raw water by an ion- exchange process. This process first exchanges the cations of the salt for the hydrogen ions and, then, exchanges the anions of the salt for the hydroxylions.