Mumbai, Maharashtra, India
Our Products
The D.T. consists of a vertical cylindrical vessel with horizontal jacketed compartments i.e. Double Bottoms and a central rotating vertical shaft on which blades are mounted to sweeps in each compartment. The Material to be desolventised and toasted is fed in to the top compartment of D.T and heated with open steam.
Open steam condenses a lot of moisture in the material at the same time evaporating the solvent. The moisture up to 14 to 15% is condensed. The material then flows to lower compartment. In lower compartments the material is gradually heated to 115 to 120 C thus evaporating all the solvent, cooking the material and driving away extra moisture. The cooking in presence of moisture destroys undesirable enzymes. The resulting high temperature toasts the material. The solvent and water vapors from various compartments are led first to a dust catcher wherein they are scrubbed with hot water spray to remove fine dust and then led to a condenser to condense the vapors. The desoventised and toasted meal from bottom-most compartment discharges into a reddler conveyor.
Salient Features of Desolventiser Toster
Desolventisation Section: Desolventiser toaster is designed for efficient desolventising of extracted meal
This conditioning procedure is vital to the pre-treatment of most oilseeds and consists of a heating of the seed with an adjustment in the moisture content. The reasons for cooking are complex and not applicable for all seeds but the following points should be noted:
The operation is usually carried out in a stacker cooker, of vertical design where the seed moves down through up to eight trays each with its own stirrer system mounted on a common vertical shaft, the diameter of the stack and number of trays depends on the capacity required and seed being processed.
A small quantity of direct steam can be injected at the top trays to heat the seed and improve the rupturing of the oil bearing cells, after that the steam coming from the vaporization of the seed moisture is sufficient. The stirrers agitate the material to ensure uniform cooking and provide a means transferring meal through successive compartments. Seed levels and overall residence times are easily adjustable.
We offer complete Tool Engineering service for Sheet Metal, Plastic, Die Casting, Forging and Automation products. We always starve hard to meet customer stated and implied need for tool engineering services.
We do design and develop the tools according to customer requirements. The word tooling refers to the hardware necessary to produce a particular product. A considerable amount of tooling is the result of work performed by the tool designer and tool manufacturer. Tooling consists of a vast array of cutting devices, jigs, fixtures, dies, gauges, etc. used in normal production. The type of production will determine to a large extent the type of tooling. The most common classification of types of tooling is as follows:
Tool Design is a specialized phase of tool engineering. Tool-design functions are performed by a tool-design specialist who devotes his entire working time to tool design. Tool Designer uses the latest CAD/CAM/CAE tools for design and analysis of tools before the design is released for manufacturing thus it helps in cost cutting and improve the quality of tools.
Our tool designer is commonly a specialist in one or perhaps two of the above types of tooling. For example, a designer of injection molds for plastics usually has little to do with the design of metal-cutting tools. On the other hand, a designer of cutting tools should be knowledgeable in jig and fixture design because of the close relationship between cutting tools and jigs and fixtures.
Our basic task during the tool design project is to provide drawings of a tool or set of tools to produce the work piece. We are provided with a blueprint of the work piece to be manufactured, the name and specifications of the machine to produce the work piece, and the number of work pieces required. Our Tool design and manufacturing are based on the quantity of parts to be produced and are made as economically as possible for the required service. Our Tools are made as easy and safe to operate; it should also look practical and attractive, but it certainly should not have unnecessary elaborate trimmings or needless complexity. The latter point is very important, since even experienced designers sometimes let their enthusiasm for fine mechanisms lead them to develop excellent tools that are not practical from the standpoint of cost. Of course, striving to obtain economy may be overdone, and unsatisfactory tools produced. It is a question of good judgment based on experience. In order to complete our task as tool designer we produce a complete set of drawings showing
Komal Engineers aluminium grating has grown from what was an option to mild steel products catering to different environment requirements, to a product that offers a distinctive and versatile design element now featured on a number of leading edge projects. It provides access to a building while being integrated into the overall design of the building.
Komal Engineers and Consultants manufacture the Furnace Roller and bracket for better performance during the operation. We are also instrumental in developing the spare parts for industrial furnaces. Our furnace roller are made of Stainless Steel grade SS 316.
We deal in a wide variety of steel reaction vessels that are suitable for varied industry verticals for containing a liquid, gas or vapour at different temperatures. These steel reaction vessels are made up of Carbon steel & stainless steel and are available for our clients in different styles, shapes and sizes. Our reaction vessels extensively used in solvent and refining, petrochemical industries, water treatment systems of boilers & steam generation equipment and are categorized in the following types on the basis of atmospheric pressure and volume.
In our Tool Room division we have the dedicated team for Sheet metal Press Tools, Jigs and Fixtures, inspection gauges, forging tools and a separate team for Plastic Moulds and Die Casting Dies. Both the teams perform the individual task to develop the international quality tools and moulds as per the customer requirements. We use latest manufacturing Technology for developing these tools.
Our Tooling division teams are specialized in developing the Progressive dies where the production quantities are more and quality requirements are higher. We also develops the compound dies, combination dies, Draw Dies and Forming dies apart from the Simple tooling like Blanking, Piercing, Punching, bending and Notching Tools as per customer requirement and specification of Presses where the parts is to be manufactured. We develop the Welding Fixture, Assembly Fixture, Drill jig, Reaming Jig and inspection gauges. This division is specialized in automation and tooling where the specific operation is to be performed.
Our Moulding Division carries out the work to make the moulds as per customers requirement. They are specialized in developing Plastic injection moulds, blow moulds, Die Casting Dies and Forging Dies. In Plastic injection moulds it may be two plate mould, three plate mould, Hot Runner Mould. We also develop the hot chamber die casting dies, cold chamber die casting dies, sand casting and investment casting dies as per customer specification.
We are having strong vendor base for different production process and the final and critical inspections are carried out by Quality assurance department. These vendors are trained for our quality requirement. They are highly experienced and quality conscious in their scope of work. We use latest technology like CNC milling, CNC sparking, CNC wire cut in addition to the conventional machine to complete the dies.
All the tools and Moulds are trialed for pre production before handing over to customer for production. Trial may be carried out at our premises or as suggested by customer depends on requirements.
Komal engineers and consultants develop the plastic injection moulds as per the customer requirement. We use latest CAD/CAM/CAE and Mould Flow technology to design the moulds and latest CNC and Manufacturing technology to develop the moulds for utmost performance and lifecycle. We manufacture Two Plate, Three Plate and Hot Runner Moulds as per requirements. Our moulds are made with high quality graded material for maximum lifecycle and quality performance.
After development of these moulds, we also take the production order for these parts and the same moulded at our associated organization on continuous basis. Our Quality Assurance Department assures the quality of moulded parts.
We manufacture a wide range of sheet metal pressed and fabricated parts for diverse industries made of Mild Steel, Galvanised Steel, Stainless Steel and Aluminium as per customer specification ranging from 0.5mm thickness to 16 mm thickness. Our pressed components are fabricated as per the technical specification. We always value add to the customer current process and products by adding our technical and engineering input, which inturn helps either in product development or in process development. We are specialized in Blanking, piercing, bending, progressive, forming, compound, combination, drawing and trimming dies. We are having incoming quality control inspection to check the raw material and bought out items to meet the customer requirements start from the beginning. We already set the Inprocess quality checks to control the quality during the process stage. And finally before packing and dispatch we check the parts as per customer specification thus we always meet the customer stated and required specifications. Our products are galvanized, zinc plated, blackodized and powder coated as per customer need.
Our precision Engineering machined parts are made as per customer specifications and requirements. Our vast engineering and process experience help us to deliver the quality products at competitive rates. These Engineering parts are precisely machined to meet the customer specifications. These are mainly made of Mild Steel, Stainless Steel, Aluminium, Brass and Copper.
Screw conveyors have been a popular material handling mechanism. Screw conveyors are used horizontally or at a slight incline as an efficient way to move semi-solid materials. It usually consists of a trough containing either a spiral coiled around a shaft, driven at one end and held at the other, or a Shaftless Spiral, driven at one end and free at the other. We manufacture Screw Conveyor up to 1500 mm dia screw manufactured in MS and stainless and steel material in horizontal, inclined and vertical position. We also manufacture jacketed screw conveyor to maintain temperature inside the conveyor.
Application: Sugar, Cement, Fertilizer, Chemicals, Food, Agro Chemicals and Breweries.
Komal Engineers and Consultants is equipped with the skills needed to bring products from conception to market. We are managing the design projects, and subcontract areas to other sectors of the design industry. Aesthetics is considered important in Product Design but we also deal with important aspects including technology, economics, usability, stress analysis and materials engineering.
As with most of the design fields the idea for the design of a product arises from a need and has a use. It follows a certain method and can sometimes be attributed to more complex factors such as association and telesis.
Komal Engineers and consultants do the product design by generating the idea, develop the cocept, testing and manufacturing or implementation of a physical object or service. We conceptualize and evaluate ideas, making them tangible through products in a more systematic approach. The role of a Komal Engineers encompasses many characteristics of the marketing manager, product manager, industrial designer and design engineer.
Our role in product design combines art, science and technology to create tangible three-dimensional goods. This evolving role has been facilitated by digital tools that allow us to communicate, visualize and analyze ideas in a way that would have taken greater manpower in the past.
