Other Products / Services #805262

kumar bucket elevators screw conveyors kumar elevators and conveyors are used in most of the modern oil mills in india and overseas and are best known for their durability, dependability and productivity. they increase the efficiency of oil mill by conveying seeds to the machines automatically. salient features available in different sizes and construction easy erection and correct tensioning of chain double row self aligning ball bearings fabricated elevator chain with hardened pin and roller single piece seamless buckets for different sizes suitable for different capacities extended top shaft for drive purpose removable plates bucket size 6'x4"x3" 8'x4"x3" 10'x6"x3" 12'x6"x5" capacity 1 tonshr. 3 tonshr. 5 tonshr. 8 tonshr.

Hammer Mills are used to pulverize copra, palm kernel & other oil seeds. The Hammers (Beaters) are rectangular for efficient grinding and are made from hardened alloy steel. Salient Features :Easy opening arrangement.Easy removal of the mesh which leads to less down time due to chocking.Hardened tempered specially designed rectangular beaters.Grater plates are provided to ensure efficient pulvarising.Alloy steel well balanced rotor shaft supported on self aligning double raw spherical roller bearing ensure a very smooth, vibration free rotation of the rotor.Hammer mill and motor mounted on a single base frame with shock absorption rubber padding. MODEL CAPACITYHR H.P.REQUIREDHM-A1 500 KGS 7.5 HPHM-1 1000 KGS 20 HPHM-2 2000 KGS 40 HPHM-3 3000 KGS 50 HPHM-5 5000 KGS 75 HPHM-8 8000 KGS 100 HP

We offer palm kernel oil expellers of following sizespk 10with 30 hp motor - capacity 10 ton24 hrs palm kernel expellers, the first oil seed crushing equipment manufacturer in india. Our 70 years of experience and expertise, has lead us to become a world class manufacturer in the oil mill industry. A highly specialized research and development team ensures that all machinery meets international technical standards. the triple helical gear box is state of the art technology and energy efficient. It is made as per european standard and is ce certified advantages of kumar pk expeller :maximizing oil extraction from palm kernel. Low investment - easy to install. Hhigh throughput capacity. Efficient with low operating cost and higher productivity. Alloy steel with ultrasonically tested screw shaft. Heavy duty bearings. A low residual oil content in second press cake. low power consumption per tone.

We offer filter press. Kumar filter presskumar filter press are very popular throughout the country and abroad in view of its quality and workmanship coupled with our long standing experience. These filer press are used in oil mills and also in the chemical industry. We manufacture quality cast iron filter press and are available with rachet type tightening. plate type size inches filtering area pump h. P. Required 30" x 30" x 40 plates 360 7.530" x 30" x 30 plates 240 530" x 30" x 25 plates 200 525" x 25" x 36 plates 140 325" x 25" x 30 plates 120 325" x 25" x 25 plates 100 318" x 18" x 18 plates 40 2 plate & frame type size inches filtering area pump h. P. Required 15" x 15" x 15 plates 25 7.512" x 12" x 12 plates 12 525" x 25" x 25 f24p 180 530" x 30" x 20 f19p 200 330" x 30" x 25 f29p 120 330" x 30" x 30 f24p 100 3 salient features cast iron, short blasted plates leads to easy flow of filtered oil without spillage under pressure. leakproof joints to withstand operating pressurehigh grade c.i. projected edges of the plates form a very good filtration chamber which will help for a very efficient filtration capacity. high rate of filtrationpowerful pump and accurate assemblymachined and well furnished taped edges of the frame also stop spillage of oil under pressure and assure long life of the cloth.

Horizontal Model comprising of articulated band conveyor assembly, which receives the material from the Feed Hopper and transport, it at a very slow predetermined speed from the feed to the discharge end. The conveyor moves over the rails suitably located inside the Extractor and the rides on specially constructed sprocket at either end, adjustable damper for regulation of the height of the bed of material on the chain conveyor, series of Spray breakers for the perfect spray of the solvent on the moving bed, with liberal provision for light sight glasses. Band Conveyor Assembly designed in such a way to act as filter bed for eliminating fines, complete with rotary brushes & mesh cleaning system for effective cleaning of mesh. Salient Features

• DriveExtractor has single piece Hollow shaft gear box having out put of 0.05 rpm, which is mounted on the extractor main shaft. This is excellence of engineering that avoids the use of Big Gear and pinion arrangement prone to frequent maintenance. Extractor Motor is driven by Variable frequency drive that allows finite adjustment of speed as per processing rates and also allows the data-logging like Run time, stoppage history etc.
• Construction
  • Extractor has Single piece miscella hoppers having no joint. This reduces the welding and chances of leakage during operations.
  • All body plates and internals are sandblasted and Zink base epoxy primer coated prior to manufacture. This increase life by reducing chances of corrosion and increases life of equipment.
    • Extractor is fabricated in factory, (site fabrication is avoided) and running trial is taken in factory to ensure trouble free running at site.
    • Prefabrication reduces the time for erection and plant will be started quickly.
  • Selection of size is such that the bed height is limited to 1.5m which reduces the chances of miscall channeling.
  • The advantages of low bed height is
    • Rate of mark feeding to DT is consistent, which ensures consistence vapor flow and control on hexane loss.
    • Loading of extractor Bed is low, i.e. weight per square m is low compared to true deep bed extractors which ensures low wear and tear of band conveyor, ensuring long life.
  • Additional two hoppers
    • Extra miscella hopper at discharge end to allow more hexane to drain before it is fed to DT, hence load on DT is low ensuring low steam consumption to evaporate Hexane and low water circulation for condensation as well.
    • Extra miscall hopper at feed end to ensure the settling of miscella before it is transferred to Miscella tank. Major fines are settled in these hoppers, which are then pumped on the top of extractor.
    • The additional miscella spray of this hopper is used to soak the incoming Flakes so that the regular miscella circulation sprays are used effectively.

Desolventised meal from Desolventizer Toaster outlet is conveyed to meal conditioning section via outgoing conveyor. The meal is conditioned and cooled to desired moisture level (10 to 11%) and temperature @ 10o C above ambient before being delivered to bagging section. The meal is conditioned in vertical / horizontal type meal conditioner working on fluidization principal provided with hot / cold air circulation and conditioned to desired temperature and moisture level. Conditioned meal from meal cooler is then collected at the discharge end and delivered to bagging section.

Salient Features

• Sturdy construction
• Flexible opening of main cage for easy maintenance
• Low initial investment, easy to install, high yield at low operating cost, capable of extracting oil from all known oil seeds
• Convenient height of worm shaft for easy maintenance as the worm shaft can be withdrawn without disturbing the expeller drive
• Reduced load on bearing with high quality ball and roller bearings
• Multi-stage cooker driver for the conditioning of seeds
• We supply all the expellers with independent gear box which ensure low maintenance, reduced noise levels and less power consumption

Salient Features

• Maximum oil yield at low operating cost
• Can crush all type of edible and non-edible oil seeds
• Easy and time saving main worm shaft removal without disturbing the gear box assembly
• Vertical split hinged main cages provided with cage lifting or opening attachment for safe, quick and effortless maintenance
• Special designed locking type clamping bars & bolts to enable easy tightening & removal of the cage
• Fully enclosed cage with built in screw conveyor at base for conveying oil and foots which keeps the shop floor neat and clean
• Steel cast, hobbed helical gears with induction hardening completely assembled on a single piece hollow driving sleeve with heavy duty taper roller bearing to make alignment perfect and friction free for energy conservation
• Extra heavy duty spherical roller thrust Bearing on Expeller main shaft for preventing any damage to the gear box, during reverse rotation of the main shaft when the machine is chocked
• Multistage vertical stack cooker for proper conditioning of the seeds
• All the bearings are lubricated with the help of a motorized pump to enhance the bearing life
• We supply all the expellers with independent gear box which ensure low maintenance, reduced noise levels and less power consumption
• Manufactured in compliance with applicable European Directives

To correctly cook and condition the material prior to Flaker. Vertical, multi-stage unit with fabricated shell and trays where heating is carried out by indirect steam. The gates operated by mechanical level system automatically control the flow of material and the level in each stage. A central shaft driven by a gearbox carried agitator blades to ensure a good mix, a homogenous treatment of the material and prevents burning on the stage bottoms & A vertical duct extracts exhaust vapors from each stage. Provision is made to adjust final moisture levels of the material by injecting water or direct steam. Salient Features

• The suction load data of each steam jet ejector is precisely calculated which ensures lowest possible consumption of steam, thus reduction in recurring expenses along with reduction in heat load on condensation system.
• Distillation is carried out in three stages of vacuum. There by achieving incremental concentration of miscella at predetermined rate. Furthermore each stage is differentiated by incorporation of precisely designed U type siphon pipe, eliminating the use of centrifugal pump. This ensures continuous flow of miscella, & reduces power consumption.
• Economizer is specially designed having built in flasher, which provides the compact design, Minimum plant space and reduction in unwanted piping. This design itself provides the high efficiency flashing which increase the miscella concentration up to 75%.
• The final stage striping is carried out in presence of steam under higher vacuum of 700 mmHg. This allows the lower temperature distillation and theyre by ensuring undamaged crude oil without color fixation.

Vapor tight construction in carbon steel, for de-solventising as well as toasting, specially designed for oilcake and comprising of a number of stages with bottoms jacketed for the purpose of indirect heating. Centrally rotating shafts provided with scrappers along with sparge steam distribution to ensure uniform heating and movements of the materials in the stages. Fitted with indicators to indicate the level of material in the stages. Final discharge door is later connected with the feeding, complete with driving mechanism. With Pneumatic Meal Level Controlling arrangement. Salient Features

• Desolventiser toaster is to be provided with hollow shaft steam connections to the blades to facilitate injection of steam in the material through moving blades. This ensures the intimate contact of steam with meal and effective transfer of latent heat to accelerate evaporation of hexane. This system ensures the highest contact ratio between sparge steam and meal to be Desolventised per unit area
• Another advantage of sparge steam through blades is, it reduces the number of steam injection nozzles and free working space and operator friendly system, which allows precise controlling of quantity of steam by one valve.
• DT outlet duct is designed to get the vapor velocity sufficient to cyclonic separation. Wet dust catcher is specially designed with incorporated cyclone separator and Vapors thoroughly washed with water sprays for removal of dust particles. This high efficiency cleaning provides trouble free running of heat exchangers.
• The provision of plug-o-seal conveyor with variable speed drive at outlet of Desolventiser ensures sealing of system. Thus eliminating the possibility of air entry into the Desolventiser toaster.
• DT vapor outlet is routed through various heat exchangers. The condensers and economizer are so designed to achieve minimum pressure drop (across shell)
• Zero vent system is a unique feature of Kumar system to minimize the loss of hexane to the atmosphere through final vent. In this system additional in line steam jet ejector is incorporated to provide pull to the vapors, which allows the vacuum in DT Vapor outlet duct up to 25mm of water column. This ensures the effective removal of vapors from DT without any reflux. Exhaust of final vent steam jet ejector is passed to extractor through direct contact type condenser and exhausted to atmosphere through feed bin of extractor. This reduces the amount of hexane going to atmosphere along with air.