Filters #89901

FEATURES

No moving parts hence least maintenance.
Continues filtration avoids shut down of machine for periodical cleaning
Improved surface finish and dimensional accuracy of components.
Coolant life increases indefinitely.
Grinding wheel life improved.
Aids bacteria control.
Higher production potential.

WORKING PRINCIPAL:

• Hydrocyclone classification offers a very simple and unique approach in gravity style clarification. There are no moving parts in this continuous operating centrifuge.
• The classification begins when the dirty liquid is pumped at a pressure of 2 kgs./cm2 into the unequally designed head.
• The head permits the dirty liquid to begin rotation as soon as it enters the helical axial distributor vane.
• The action of the helical axial distributor vane introduces the dirty liquid into the cell.
• In a narrow thin band.
• This action reduces the intersecting angle between the incoming dirty liquid which reduces undesirable turbulences and aids to ensure maximum clarification through lower energy losses as the dirty liquid flows downwards through the helical distributor vane, a free primary vortex.
• Develops along the outer wall of the carefully designed cell and accelerates downwards. Due to the high cyclonic action the solid particles accumulated near the inner wall of the cell are carried downwards and discharged with about 2.5% of liquid through the outlet orifice
• Due to orifice opening a differential pressure generates between the inlet and outlet. This opening allows air to enter the cell creating a secondary rising low pressure vortex.
• Clean fluid rises through the center opening of the distributor vane.
• Discharged out through the outlet of the head.

The discharged solids with a small amount of liquid is collected in the sludge trolley. DEGREE OF SEPARATION:

• The degree of separation is affected by the inlet and outlet pressure by the specific gravity of the coolant, the percentage of contaminates and the amount of foreign tramp oils.
• As a general rules soluble oil and water mixture containing steel and abrasive particles can be clarified to a standard or 10-20 microns. Heavier particles may be clarified up to 5 microns.

MAINTENANCE : Under normal operating conditions the only wear area is the orifice which can easily be replaced by a spare one. Preventive measures must be taken to avoid the possibility of clogging the orifice. In case of clogging unscrew the orifice and clean with a pin. GENERAL OPERATION : The series is designed for easy installation and efficient liquid classification. After a minor piping connection normally only a 3 phase power supply connection completes the installation. The dirty coolant enters into the pump tank through wire mesh entry tray, which prevents any large pieces of sludge or foreign material from entering the system. The filter pump delivers the coolant to the Hydrocyclone unit where the particles are separated from the liquid and discharged through the outlet orifice into the sludge trolley. As the sludge settles into the trolley, the surplus coolant overflows back to the inlet entry tray. The clean coolant is delivered to the machine from the Hydrocyclone through the clean coolant outlet. The clean coolant accumulated in the tank receive from the pressure relief value can be utilized for another machine by fixing one more small pump. The clean coolant accumulated in the tank receive from the pressure relief value can be utilized for another machine by fixing one more small pump.

Mag Tools Paper Band Filter unit is fabricated in steel. This entire unit is fixed on a coolant tank with a pump to supply coolant to the machine. The filtering paper is spread over an endless stainless steel mesh conveyor which is connected to a geared motor. this uniquely designed conveyor prevents overflowing of the liquid and the full width of the filtering paper is used. the movement of the filter paper is controlled by a float switch which actuates the geared motor. Mag Tools paper band cum magnetic coolant Clarifier involves our standard ATP or TAP Model Magnetic Coolant Clarifier. The powerful magnetic drum driven by a heavy duty geared motor designed to run continuously. OPERATIONThe contaminated coolant liquid is first passed through the magnetic filter which separates almost 95% of the ferrous particles. The liquid further passes through filter which paper where all the nonferrous particles like grinding grit, stainless, brass or aluminum are filtered. As the porosity of paper gets filled up due to accumulates the liquid level rises. This triggers the float switch which starts the geared motor and fresh paper from the reel is pulled forward automatically. Now the liquid passes through the fresh paper and float switch shuts down the geared motor. If required a push button switch may also be used for manually operating the geared motor and to bring the fresh paper forward. APPLICATION Paper band cum Magnetic coolant Clarifier offer the excellent means of filtering both ferrous and nonferrous particles. Where high degree of purification id required and contaminates differ in from, size and composition. Paper band Filtering system as a rule gives best results. Paper band filters are recommended for Grinding, Honing, Transfer lines and Machining center. It also can be used for rolling mills for filtering coolant which helps to improve the surface finish to the sheets. Advantages

• High efficient way of filtration guarantee fine finish, dimensional accuracy, increased tool life.
• Keeps your machine clean & reduces costly machine down time for periodical cleaning.
• Avoids bacterial growth and wastage of expensive coolants.
• Since the complete filtration system is automatic, No manual attention is needed.
• Where heavy stock removal increases the temperature of the coolant. This system of filtration due to sufficient exposure to air helps to control the same.
• The pump capacities will be according to the capacity of filter.
• Filters/ min. and above will be supplied with two or more pumps.
• Filters more than 400 liters will also manufactured as per customers requirements.
• The Specification for magnetic coolant Filters will be as per our catalogue.

Features

• Filters both ferrous and nonferrous particles.
• Completely automatic operation, no manual attention needed.
• Continues trouble free operation.
• Prevents wastage of Coolants.
• High Surface finish & Dimensional accuracy on jobs guaranteed.

Dimensional specification for Paper Band Cum Magnetic and Paper Band Filters

MAG TOOLS Magnetic Coolant Filters designed for filtering coolant oils contaminated with ferrous materials. These equipments are light weight, compact design and easily be installed. These Magnetic Coolant Filters are manufactured in 2 Models, TAP & ATP MODEL TAP : The body is fabricated in thick sheet metal. The magnetic drum is slotted type with powerful ring magnets. The magnetic field will be throughout the periphery. This produces magnetic field 30 mm above the drum. Very fine particles will be arrested without slip. The magnetic material used will not loose its strength even after number of years of use. Magnetic Coolant Filter with 100 to 1200 liters per minute filtering capacity are available in single construction. MODEL ATP : The magnetic drum is made out of powerful ring magnets which also produces field 30 mm above the drum. Very fine particles will be arrested without slip. The magnetic material will not loose its strength even after number of years of use. These filters are available in 30 to 500 liter per minute filtering capacity. These filters can be coupled with Hydrocyclone, Paper Band, cartridge filters etc. And are also manufactured as per customer requirements. GEAR BOX : The drive of the drum is achieved by double reduction worm and worm wheel. The worms are made in high carbon steel, hardened and ground which run on sealed ball bearings. The worm wheels are made in high wear resistance materials. An oil indicator is provided to ensure the level of oil in the gear box. This box is designed for continues and trouble free running for years. WORKING PRINCIPLES : The contaminated coolant from the machine is fed into the inlet of magnetic filter. As it passes through the gap between the drum and the body, the dust particles are arrested by the magnetic drum. A synthetic rubber roller mounted on springs, squeezes the dust and allows only dry power, which is further scraped out from the drum by scraper and is collected in the dust collecting tray. The filtration level achieved will be almost 95% for ferrous particles. APPLICATION : These Filters can be used with all types of Grinding machines such as Cylindrical, Center less, internal, Surface, Double-disc & Roll-grinding machines. These can also be used for filtering honing oil of Honing machines.

Mag tool's magnetic coolant filters designed for filtering coolant oils contaminated with ferrous materials. These equipment's are light weight, compact design and easily be installed. These magnetic coolant filters are manufactured in 2 models, tap & atp the body is fabricated in thick sheet metal. The magnetic drum is slotted type with powerful ring magnets. The magnetic field will be throughout the periphery. This produces magnetic field 30 mm above the drum. Very fine particles will be arrested without slip. The magnetic material used will not loose its strength even after number of years of use.magnetic coolant filter with 100 to 1200 liters per minute filtering capacity are available in single construction. The magnetic drum is made out of powerful ring magnets which also produces field 30 mm above the drum. Very fine particles will be arrested without slip. The magnetic material will not loose its strength even after number of years of use.these filters are available in 30 to 500 liter per minute filtering capacity. These filters can be coupled with hydrocyclone, paper band, cartridge filters etc. And are also manufactured as per customer requirements. The contaminated coolant from the machine is fed into the inlet of magnetic filter magnetic coolant separator. As it passes through the gap between the drum and the body, the dust particles are arrested by the magnetic drum. A synthetic rubber roller mounted on springs, squeezes the dust and allows only dry power, which is further scraped out from the drum by scraper and is collected in the dust collecting tray. The filtration level achieved will be almost 95% for ferrous particles. These magnetic separators magnetic filters can be used with all types of grinding machines such as cylindrical, center less, internal, surface, double-disc & roll-grinding machines. These can also be used for filtering honing oil of honing machines.

Fully automated our compact band filters are easy to operate and provides cost effective solution for filtration. These compact band filters are specially designed for space efficiency and require only 20% of the space as compared to other conventional compact band filters. The hydrostatic head and the perfect sealing of the machine ensure that there is no leakage or overflow of the material and high filtration efficiency is achieved. Engineered to precision, these compact band filters well suited for high flow rate and dirt content.

Mag tools paper band filter unit is fabricated in steel. This entire unit is fixed on a coolant tank with a pump to supply coolant to the machine. The filtering paper is spread over an endless stainless steel mesh conveyor which is connected to a geared motor. This uniquely designed conveyor prevents overflowing of the liquid and the full width of the filtering paper is used. The movement of the filter paper is controlled by a float switch which actuates the geared motor. Mag tools paper band cum magnetic coolant clarifier involves our standard atp or tap model magnetic coolant clarifier. The powerful magnetic drum driven by a heavy duty geared motor designed to run continuously. The contaminated coolant liquid is first passed through the magnetic filter which separates almost 95% of the ferrous particles. The liquid further passes through filter which paper where all the nonferrous particles like grinding grit, stainless, brass or aluminum are filtered. As the porosity of paper gets filled up due to accumulates the liquid level rises. This triggers the float switch which starts the geared motor and fresh paper from the reel is pulled forward automatically. Now the liquid passes through the fresh paper and float switch shuts down the paper band cum magnetic coolant clarifier offer the excellent means of filtering both ferrous and nonferrous particles. Where high degree of purification id required and contaminates differ in from, size and composition. Paper band filtering system as a rule gives best results. Paper band filters are recommended for grinding, honing, transfer lines and machining center. It also can be used for rolling mills for filtering coolant which helps to improve the surface finish to the sheets. High efficient way of filtration guarantee fine finish, dimensional accuracy, increased tool life. Keeps your machine clean & reduces costly machine down time for periodical cleaning. Avoids bacterial growth and wastage of expensive coolants.