Mahanagar Engg. Pvt. Ltd.

Sector 8, Noida, Uttar Pradesh

cavities for ampoules (volume 250ml)
Production capacity of up to 28, 000 bottles per hour and up to 72, 000 ampoules per hour depending on configuration
Built-in deflashing for top and bottom, integrated servo filling system for accurate volume control
Bacterial filter for sterile air supply ensuring contamination-free operation
Touch screen HMI with PLC-based interface for easy programming and control
Time-pressure-based precise filling mechanism for low to high-viscosity products
Modular design for efficient maintenance and minimal downtime
CIP (Clean-in-Place) & SIP (Sterilize-in-Place) systems fully incorporated for regulatory compliance

Performs automated container blow molding, liquid filling, and hermetic sealing in a single aseptic cycle. Suitable for packaging sterile liquid pharmaceuticals such as eye drops, injections, inhalation solutions, IV fluids, and oral medications. Compatible with LDPE, HDPE, and PP materials for forming ampoules, bottles, and vials. Available in multiple formats and cavity configurations with filling volumes ranging from 0.1 ml to 1000 ml. Operates in ISO Class 5 cleanroom environments with complete isolation from external contamination. Includes CIP (Clean-in-Place) and SIP (Sterilize-in-Place) systems to meet GMP, US FDA, and EU regulatory guidelines. Touchscreen PLC/HMI interface for full automation, monitoring, and batch traceability. Servo-controlled operations for precision molding and dosing with high reproducibility. Output capacity ranges from 2, 000 to 15, 000 units per hour depending on format and cavity configuration. Features in-line mold cooling, deflashing, trimming, and optional leak testing systems. Designed for high-volume sterile manufacturing with low operational costs and minimal human handling. Commonly used in pharmaceutical production units, hospitals, biologic packaging facilities, and vaccine manufacturing.

Performs container molding, filling, and sealing in a single continuous cycle under aseptic conditions. Designed for sterile filling of liquids including pharmaceuticals, nutraceuticals, eye drops, vaccines, and IV fluids. Compatible with LDPE, HDPE, and PP materials for forming bottles, ampoules, and vials. Available in various capacities ranging from 0.1 ml to 1000 ml per unit depending on model. Operates within ISO Class 5 cleanroom environment standards to ensure product sterility. Built-in CIP (Clean-in-Place) and SIP (Sterilization-in-Place) systems for hygiene compliance. PLC-based automation with touchscreen HMI for real-time process control and monitoring. High-speed operation with outputs up to 15, 000 units per hour depending on fill volume. Offers excellent precision, minimal product wastage, and reduced human intervention. Integrated mold cooling, deflashing, and trimming systems ensure uniform container quality. Validated in accordance with GMP, US FDA, and EU regulations for pharmaceutical production. Ideal for use in hospitals, pharma plants, veterinary manufacturing, and biologics facilities.

Fully automatic operation with synchronized bottle feeding, filling, and discharge. Available in multiple head configurations to suit desired filling speeds and output capacity. Suitable for free-flowing and semi-viscous liquids such as water, juice, sanitizer, shampoo, and edible oil. Filling technology options include gravity, volumetric, piston, peristaltic, or overflow depending on application. Constructed with food-grade stainless steel contact parts for hygiene and corrosion resistance. Features anti-drip filling nozzles and adjustable fill volumes for clean and accurate dispensing. Integrated PLC-based control system with touchscreen interface for easy operation and monitoring. Equipped with sensors and safety interlocks for no-bottle-no-fill functionality. Compatible with plastic, glass, and metal bottles of various shapes and sizes. Supports integration with capping, labeling, and shrink-wrapping units for complete packaging lines. Complies with GMP and CE standards for industrial safety and quality

Uses consistent hot air flow to shrink PVC, POF, or PE shrink films around products. Constructed with heavy-duty stainless steel or powder-coated steel body for industrial durability. Features temperature-adjustable heating elements with digital or analog controls. Conveyor belt made from heat-resistant Teflon mesh, stainless steel rollers, or silicone belts depending on model. Conveyor speed is adjustable to accommodate various product sizes and shrink film types. Provides wrinkle-free and tamper-evident packaging suitable for retail or bulk packs. Compatible with L-sealers, sleeve wrappers, and manual packaging setups. Ideal for packaging bottles, boxes, jars, cosmetics, and bundled items. Available in tabletop and floor-standing models for small to large-scale operations. Equipped with thermal insulation and energy-efficient design to minimize power consumption. Includes safety features like emergency stop, overheat protection, and insulated tunnel exterior. Supports continuous operation in high-volume production environments.

Three-in-one machine integrates bottle rinsing, liquid filling, and cap sealing in a synchronized sequence. Mechanical operation ensures high durability and low maintenance with no reliance on PLC or servo-based electronics. Suitable for round, square, and custom-shaped bottles with customizable volume ranges. High-speed rotary system supports output capacities from 30 BPM to over 300 BPM depending on configuration. Made from food-grade stainless steel with contact parts conforming to GMP standards. Features precision star wheel and gripper systems for smooth bottle transfer with no spillage or damage. Capable of handling screw caps, ROPP caps, or press-fit closures with interchangeable heads. Equipped with adjustable filling nozzles to match liquid viscosity and flow rates. Offers quick changeover and tool-free adjustments for different bottle sizes. Includes safety guards, interlock systems, and overload protection. Commonly used in water plants, edible oil packaging units, pharmaceutical bottling, and cosmetic filling lines. Compatible with conveyors, labeling, and shrink wrapping systems for full-line integration.

Suitable for filling free-flowing and semi-viscous liquids such as water, oil, juice, sanitizer, shampoo, and syrups. Operates in semi-automatic mode with manual bottle placement and foot pedal or sensor-activated filling. Constructed with stainless steel contact parts to ensure hygiene, corrosion resistance, and easy cleaning. Filling range typically adjustable between 50 ml to 1000 ml or higher depending on model. Uses piston or peristaltic pump system for accurate and repeatable filling. Features anti-drip nozzles to maintain clean and spill-free operation. Equipped with adjustable filling speed and volume control. Requires minimal operator training for setup and operation. Ideal for startups, laboratories, cottage industries, and pilot production lines. Compatible with plastic, glass, or metal bottles of various shapes and sizes. Compact tabletop or floor-standing design to suit space-constrained environments. Operates on single-phase or three-phase power depending on configuration. Optional add-ons include bottle holding fixtures, nozzle adjustment heads, and filling counters.

Our newly designed milk reception section has a reception line which includes intake of milk and other liquid milk products, used for further processing in a milk processing plant. The primary function is to first eliminate the air, measure the quantity, pumping and cooling before it is sent for storing and further processing. APV Milk Reception is designed for sanitary conditions and can be supplied either as a skid-mounted unit or installed on-site.