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Thermal Power Plant Machinery

CFD Analysis for Thermal Power PlantDuct AnalysisESP AnalysisBoilerCoal MillAcousticsCyclone SeparatorTurbo machinery Testing for Thermal Power PlantCold Air Velocity TestGD TestNoise TestingDuct Testing
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Acoustical Consultant Services

Mech-well as an acoustical consultant, provides complete solution to noise abatement i.e. Measurement, diagnostic and reporting services.
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Rectangular Expansion Joints

With more than 15 Years, MWI is one of the leading suppliers of Fabric and Metallic Expansion joints. Expansion joints are incorporated in pipe and duct system to take up thermal expansion, pressure, vibration and misalignment, there by preventing damage to the pipe work or ducting system. Nowadays Expansion joints are the most important part in industrial and energy plants. For all mediums like air, flue gas, etc they are installed in power plants, gas turbine systems, FGD systems, Pump systems, cement Industries, chemical plants etc.Expansion Joints are devices with at least one bellow, that absorbs movement, stress, noise and vibration to protect pipe or duct fittings. They allow for rigid mounting of pipes in constricted areas and eliminate more complicated means of protecting piping from changes.Expansion joints provide a wide range of deflection capability. A flexible expansion joint may be designed to deflect lateral, axial angular, or torsional stresses, or a combination of any of these.
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Damper AND Gate

Dampers and Gates are placed into a ducting, which may operate on command or manually to isolate or regulate gas flow in the system. In a process industry, dampers are designed and engineered depending upon the functional requirements and integration of the damper operation with other part of the system. Moreover, the damper has to withstand high temperature, pressure and corrosive gas environment without failure for its desired lifecycle.

Mechwell is manufacturing world class dampers of various designs depending on the application and operating environment to cater the need of process industry in India and abroad. Our 25 years of experience in thermal power industry along with the modern day's technology and tools such as computer simulations through Finite Element Analysis and CFD studies for flow and heat transfer analysis gives us the better insight of the problem. With these expertise and experience we provide the optimized material and configuration for damper with maximum life and a better performance at a competitive cost.

Louver damper consists of number of blades mounted on shaft parallel across the duct, wherein the shafts extend out of duct frame and connected together with linkages so as to achieve desired opening/closing relative motion of the blades

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Butterfly Damper

Mechwell offers wide range of Butterfly dampers which provides simple and cost effective method of control and isolation in circular ductwork. Various material grades are available depending on temperature and nature of applications and sizes. In addition, appropriate sealing arrangements can be provided to satisfy the sealing efficiency requirements. This sealing efficiency can be further enhanced to 100% with the addition of twin seals and a sealing air fan. Butterfly dampers can be actuated pneumatically, electrically, by reduction gearbox or by using manual lever.

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Flap Damper

This damper is basically designed for effective isolation of coal mill which ensures 100 % isolation for on load maintenance activity.

Features:
  • High sealing efficiency up to 100% possible in double seal configuration without sealing air
  • Lesser probability of gate seizure due to thermal and ash loading
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Guillotine Gate

It consists of a sliding blade which covers and uncovers the duct opening and seals into its frame in the duct. Various modes of sliding/actuation such as manual, rope & pulley, power screw, pneumatic, hydraulic and integral electric actuator are possible in this configuration.

Features:
  • Low leakage perimeter
  • Low pressure drop across the damper
  • lesser flange to flange space required
  • lesser sealing air requirement in case of 100% sealing efficiency using externally pressurized air
  • various seal design can be incorporated depending on sealing efficiency requirements
  • fewer moving parts and lesser maintenance
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Heat Exchanger

In general, heat exchanger design assumes that fluid flow through the bundle of tubes will be evenly distributed. Experience has shown that this is not always true and the consequences of maldistribution in terms of poor performance and increased fouling are often severe.
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Heat Transfer Analysis

We are providing heat transfer analysis. In general, heat exchanger design assumes that fluid flow through the bundle of tubes will be evenly distributed. Experience has shown that this is not always true and the consequences of maldistribution in terms of poor performance and increased fouling are often severe.
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Meshing Consultancy Services

We are providing Meshing Consultancy Services. Meshing is an essential processing step for CFD. It is process of splitting the physical domain into finite element in which the equation governs the physics of flow is solved. Grid or mesh generation is an interface between domain representation and analysis algorithm. The quality of the results is highly dependent on meshing.
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Coal Mill

Mech-well utilizes CFD technique and practical experience to improve the performance of coal mill. The flow behavior inside the coal mill is analyzed and various parameters affecting coal mill performance is investigated through CFD technique.
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Combustion

Computational Fluid dynamic (CFD) is a powerful predictive tool used in combustion research. CFD is used for evaluation and optimization of burner and OFA port sizing and location. The numerical modeling provides the detailed boiler performance information that could not be obtained through physical modeling or plant testing. Improper combustion results in either increased level of nitrogen oxide causing air pollution or unburned char particles.
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Turbomachinery Products

To improve the performance of turbo machines the better understanding of flow inside the machine is required. The impeller volute interaction in turbo machinery is well predicted by a numerical model. A good agreement is obtained between the experimental and cfd results. This advantage made it possible to carry out various analyses occurring inside turbo machines for better design.
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Automotive Services

Mechwell Ind. provides design analysis services for specialized modeling and simulations for selected areas of automotive engineering. We offer CAE Technique for solving the most challenging automotive problems. Mech-well provides a CFD solution with a high resolution mesh on a realistic geometry, the physical models to predict accurate Airflow & thermal management, velocity and temperature, humidity for vehicle comfort.
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Diverter Damper

Tee diverter damper basically extends the capabilities of butterfly damper by combining two butterfly dampers in common T/Y fitting. This combined diverter is used to divert a gas flow into an alternative duct system.

Features:
  • High sealing efficiency
  • Low pressure drop across the damper
  • lower sealing air requirements
  • flow modulation is also possible
  • Suitable for high temperature application
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Computational Fluid Dynamics

CFD is one of the branches of fluid mechanics that uses numerical methods and algorithms to solve and analyze various problems that involve fluid flows. The basic principle of the CFD modeling method is that the simulated flow region is divided into small cells within each of which the equations governing the flow is solved to obtain information like velocity, pressure, temperature etc.
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Aerospace Services

The state of the art in aerospace engineering has been continually accelerated by the development of advanced analysis and design tools. Used in the early design stages for aircraft and spacecraft, these methods have provided a fundamental understanding of physical phenomena and enabled designers to predict and analyze critical characteristics of new design, including the capability to control or modify unsatisfactory behavior.
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Engineering Services

Mech-well industries ltd. An indian company, provide engineering services.
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Finite Element Analysis

Analysis is an inverse problem solving process in engineering. The system and its parameters are known and response of the system is to be predicted against desired input. Mechanical components are analyzed by means of prototyping to check its validity under actual operating conditions. Finite element analysis is prototyping technique to better understand how design will perform under certain operating conditions.
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Erection Commissioning Services

Mech-Well Industries Ltd is a technology, engineering, manufacturing and construction company. As a division in Mech-Well Industries Ltd, we have resources to execute the long magnitude and technological projects, to enable the company to serve on competitive prices. The high level of quality and reliability of its product is due to the mephitises of design, engineering and manufacturing of its product to the standard.
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Testing Services

C.A.V.T. (Cold Air Velocity Test) C.A.V.T. is to predict the flow profile of flue gas by manually measuring the velocity of cold air inside the boiler at pre defined locations( Second pass of boiler).
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  • Sanket Pathak (Mechwell Industries Ltd.)
  • 7 - A, Old Anijrwadi, Mazgaon,, Mumbai, Maharashtra - 400010, India
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