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Welding Manipulators

Beam horizontal speed 110~1100
Dimension (LxWxH) 2000*3400*4200

Column & Boom is one of the main equipment for welding boiler, pressure vessel, pipeline and structural metal; It is composed to automatic welding system with roller, positioner and rotation mechanism that used for welding pressure vessel, spherical head welding and inside cladding for barrel and shell covers.

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Welding Rod Oven

Voltage 230 V
Frequency 50 Hz

Electrodes have a tendency to pick up atmospheric moisture. Such electrodes gives porous weld and fuse slowly. Beside, the arc is not forceful and there is attrendant spatter. To eliminate weld defect and to ensure radiographic quality welds, always dry electrodes before use. The temperature for electrodes has been given as under for various types.

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Electrode Drying Oven

Temperature Range 50˚C To 300˚C
Input Power 1.0 KW

Electrode drying oven to ensure radiographic quality welds, always dry electrodes before use. The temperature for electrodes has been given as under for various types.

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Tilting Positioner

Feature The tilting positioner can be used for kinds of pipe to pipe to flange, shafts, disks and cylinders. with compact design, good appearance and easy to operate. It's the ideal welding auxiliary for oil and gas, metallurgy, electricity power, chemicla equipm

Specification	MTP500	MTP1000	MTP3000	MTP5000	MTP10000
Max.payload(Kg)	500	1000	3000	5000	10000
Tilting speed (rpm)	0.6	1	0.2
Rotating speed (rpm)	0.13-1.3	0.12-1.2	0.05-0.5
Rotating speed Adjustment	AC Variable Speed
Tilting angle(°)	Motorized0-135			Motorized0-130
Plate Diameter(mm)	Ф800	Ф900	Ф1300	Ф1600	Ф1800
Max.eccentricity(mm)	150	150	200	200	200
Max. distance of gravity center (mm)	200	200	300	300	400
Rotating Motor Power (Kw)	0.37	0.75	1.5	2.2	3
Tilting Motor Power (kw)	0.37	0.75	1.5	2.2	4
Product Code	330401- 0000-0000-00	330402- 0000-0000-00	330403- 0000-0000-00	330404- 0000-0000-00	330405- 0000-0000-00

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MAG WELDING MACHINE

FEATURES MET-WELD make Co2 MIG (MAG) provides faster production in heavy and light automobile industries, heavy pipe line, vessels, tanks and structure fabrication. The weld ripple-free, no spatter, easy cleaning and no need to grind minimizes labour cost and spe
ADVANTAGES To be used for minimum sheet thickness of 0.6mm High fusing capacity Suitable for solid wire as well as flux cored wire Concentrated heat application Low deformation of welded parts.
EQUIPMENT CONSISTS OF Power Source, Wire Feeder - 2/4 Roll drive, Torch, Flow meter, Pressure Regulator
POWER SOURCE Constant voltage / Current Power source Thyristorised / Trans ducting Controlled Fitted with Amps and Voltmeter
WELDING HEAD (WIRE FEEDER) Two / Four Rollers driven alloy steel hardened. Gas Pre/ post flow to eliminate contamination of the weld. Light weight. Quick change over spool low down time. Thyristorised D.C. driven. Permanent magnet motor Wire inching and gas checking.
TORCH Heavy duty, Light weight, Flexible cable, Gas / Water cooled torch. 3 Mtrs. Long cable.
Wire Drive Motor Permanent Magnet DC Motor 42 Volt / 60 Watt
Wire Feed Speed 1.2 – 18 Mtr / min
Spool And Cable Assembly 8 Kg.

PARAMETERS	MP-250	MP-400	MP-600
Supply Voltage	380-440V	380-440V	380-440V
Phase	3	3	3
Frequency	50 HZ	50 HZ	50 HZ
Open Circuit Voltage	18-38V	18-52V	18-56V
Welding Current Range	50-250A	70-400A	100-600A
Welding Current @60% Duty Cycle	250A	400A	600A
Welding Current @100% Duty Cycle	180A	315A	480A
KVA Rating @60% Duty Cycle	8.8 KVA	22.5 KVA	35 KVA
KVA Rating @100% Duty Cycle	6.5 KVA	17 KVA	27 KVA
Insulation Class	F	F	F
Cable Section mm2	16	22	35
Permissible Wire Dia (mm)	0.8-1.2	0.8-1.6	0.8-2.4
Type of Cooling	Forced Air	Forced Air	Forced Air
Type of Winding	Copper	Copper	Copper
Dimension (mm)	770x440x660	830x490x730	880x540x730
Weight (Kg)	105	200	840
WIRE FEEDER
Drive System	2-Roll	4-Roll	4-Roll

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ARC WELDING (SAW) POWER SOURCE And TROLLEY

EQUIPMENT CONSIST OF Thyristorised Power Source, Carriage mounted/Boom mounted Welding Head, Control Panel and Inter connection.
POWER SOURCE Constant voltage / Current Power Source, Thyristorised Controlled, Fitted with Amps & Volt meter on control panel, Remote control facility provided, due to built-in voltage stabilizing facility no effect of input supply fluctuation on wire feed motor spee
WELDING HEAD (WIRE FEEDER) Four alloy steel rolls driven hardened case, Quick changeover of spool, Thyristorised D.C Drive permanent magnet motor to maintain constant speed of trolley as well as wire feeder. All control of power Source voltage setting, wire feeder motor speed, Carr

PARAMETERS	MSW-600	MSW-800	MSW-1000	MSW-1200
Supply Voltage	380-440V	380-440V	380-440V	380-440V
Phase	3	3	3	3
Frequency	50 HZ	50 HZ	50 HZ	50 HZ
Open Circuit Voltage	16-52 V	16-52 V	16-52 V	16-52 V
Primary Current at Max. Output	40A	55A	70A	83A
Welding Current 60% Duty Cycle	600A	800A	1000A	1200A
KVA Rating	31	42	52	64
Welding Cable Section Cu (mm2)	95	110	120	120
Insulation Class	F	F	F	F
Type of Cooling	Forced Air	Forced Air	Forced Air	Forced Air
Type of Winding	Copper	Copper	Copper	Copper

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Column And Boom Manipulators

Features Column & Boom is one of the main equipment for welding boiler, pressure vessel, pipeline and structural metal; It is composed to automatic welding system with roller, positioner and rotation mechanism that used for welding pressure vessel, spherical head

PARAMETERS		MCB-2000	MCB-3000	MCB-4000	MCB-5000
Beam vertical traverse (mm)		2000	3000	4000	5000
Beam horizontal traverse (mm)		2000	3000	4000	5000
Beam vertical speed (mm/min)		850	850	840	840
Beam horizontal speed (mm/min)		110~1100	110~1100	120~1200	120~1200
Column rotation(°)	Motor-driven	+/-180	+/-180	+/-180	+/-180
Column rotation(°)	Manual	+/-180	+/-180	+/-180	+/-180
Dimension (LxWxH)		200034004200	200044005100	230055006500	230065007500
Welding trolley speed (mm/min)		4000	4000	2100	2100

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Welding Rotator

Features Roller is widely range used for automatic circumferential seam welding application; It is one of necessary devices to automatic welding pressure vessels. The roller has advantages as reliable, high quality, advanced performance, simplicity of operatoratio

MODEL NO	SPECIFICATION	MAXIMUM LOAD (KG)	STRUCTURE TYPE	WORK PIECE DIAMETER (MM)	ROLLER SPEED (MM/MIN)	SPEED ADJUSTMENT TYPE
MRT-2C	Radial adjusting	2000	Master and slavery rollers	Ф300 - Ф2500	100-1000	Variable frequency
MRT-2C	Bolt adjusting	2000	Master and slavery rollers	Ф200- Ф2500	100-1000	Variable frequency
MRT-5C	Screw mandrel adjusting	5000	Master and slavery rollers	Ф250 - Ф2300	100-1000	Variable frequency
MRT-10C	Screw mandrel adjusting	10000	Master and slavery rollers	Ф300 - Ф2800	100-1000	Variable frequency
MRT-20C	Screw mandrel adjusting	20000	Master and slavery rollers	Ф500 - Ф3500	100-1000	Variable frequency
MRT-40C	Screw mandrel adjusting	40000	Master and slavery rollers	Ф600 - Ф4200	100-1000	Variable frequency
MRT-10S	Wheel dip angle 90°	10000	Master and slavery rollers	Ф320 - Ф2800	100-1000	Variable frequency
MRT-10S	Wheel dip angle 120°	10000	Master and slavery rollers	Ф320 - Ф3600	100-1000	Variable frequency
MRT-20S	Wheel dip angle 90°	20000	Master and slavery rollers	Ф500 - Ф3500	100-1000	Variable frequency
MRT-20S	Wheel dip angle 120°	20000	Master and slavery rollers	Ф500 - Ф4300	100-1000	Variable frequency
MRT-40S	Wheel dip angle 90°	40000	Master and slavery rollers	Ф600 - Ф4200	100-1000	Variable frequency
MRT-40S	Wheel dip angle 120°	40000	Master and slavery rollers	Ф600 - Ф5000	100-1000	Variable frequency
MRT-60S	Wheel dip angle 90°	60000	Master and slavery rollers	Ф750 - Ф4800	100-1000	Variable frequency

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MET-ARC Brand Electrodes Drying Ovens
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Met-weld (Met-weld)
A-2, Shubh-Labh Estate B/h, Laxmi lce Factory, Maheshwari Mill Road, Tawdipura, Shahibaug, Ahmedabad-380 004. Gujarat (India) - 380004
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