induction Heating Assures Fast as Well as Consistent Heating for the Manufacturing Applications like Bonding, Changing Properties Etc. of Metal. We Provide Technically Sound Induction Heating Machine that Offers Excellent Performance with Minimum Maintenance. induction Heating Machine Offered By Us is Perfect for the Heating Applications of Various Metals. Our Induction Heating Machine is Available for Custom-built Applications with Apt Coils and Complete Automation. We are Well Reckoned as One of the Dominant High Frequency Induction Heating Machine Manufacturers Based in India.

salient Features

• selective Heating

• cam Operated Rotary Indexer for Precise & Positive Location

• spinning Job Hold Ensures Uniform Heating

• hydraulic Mechanism for Handling Jobs

• highest System Efficiency

• highly Adaptable for Automation

• eco-friendly Due to Noiseless and Flameless Operation

• no Statutory Approvals Required

• lesser Risk Involved Compared to Conventional Methods

• application Specific

• auto or Manual Mode Operation

• improved Power Factor.

• tropicalised Design

• compact Size.

heating Applications

• billet Heating for Forging

• surface Hardening of Tools

• shrink Fitting

• gattering of Vacuum Tubes

• tang Forging of Files

• hardening of Gear Auto Parts Bolts, Cylinder Bore & Crank Shaft

• bar End Heating

• diamond Dresser Manufacturing

• tube Bending

some of the Application Relate Components.

Annealing is a heat treatment in which material is exposed to an elevated temperature and slowly cooled. Annealing of the material changes physical properties of the material such as strength and hardness.

Microtech induction annealing machines are designed to be used for Normalising, Stress relieving and Process Annealing.

Today, we have firmly positioned ourselves as one of the distinguished High Frequency Induction Brazing Machine Manufacturers and suppliers based in India. Brazing is a process of joining of similar as well as dissimilar metals by utilizing heat and braze materials (filler materials). Our Induction Brazing Machine is manufactured from the optimum quality raw materials as per the national and international quality standards. Induction Brazing Machine offered by us is designed to offer excellent as well as repeatable brazing without smoke and flame. We provide Induction Brazing Machine within the stipulated timeframe at very competitive prices. Brazing is joining of similar or dissimilar metal (parent materials) by using heat and braze material (filler material) whose melting temperture is normally above 450 C and below the melting temperature of parent materials being joined. Microtech induction brazing machines are made to replace conventional brazing methods, with more reliable / repeatable brazing without flame and smoke. Brazing temperature can be controlled from 450 C to 1200 C for most of the brazing applications.

Salient Features

• Uniform heating at desired area provides even flow of filler metal

• Lesser brazing cost comparing to conventional methods.

• Strong and ductile joints

• Suitable for dissimilar materials

• Controlled atmosphere brazing is possible

• Highly adaptable for automation

• Eco-friendly due to noiseless and flameless operation

• No statutory approvals required

• Lesser risk involved compared to conventional methods

• Application Specific

• Auto or manual mode operation

• Improved power factor.

• Tropicalised design

• Compact size.

Brazing Applications

• Copper parts for compressors

• Copper components of transformers

• Brass components

• Submersible pump rotors

• Ring cable lugs

• Aluminium component joints

• Soldering of brass components

• Steel component joints

• Brazing of storage water heater elements

• Diamond tipping cutting tool

• Carbide tipping of cutting tools

• Carbide tipping of drill bits

Some of the application relate components.

Induction heating is a method of providing fast & consistent heating for manufacturing applications which involved bonding or changing properties of metlal for electrically conducting materials. Toda's advanced design concepts warrant most engineering components to be heated to either from different shapes or attain specific grain structures. range of induction heating systems are offered for custom built applications with suitable coils, materials handling solutions with complete automation.

Shrink Fitting Application - -Shrink fitting of gears on shaft. -Shrink fitting of sleeves on shaft. -Shrink fitting of stator in outer enclosure. -Shrink fitting of rotor shaft to rotor. -Removal and re-fitting of a gas turbine impeller -Assembly of high precision roller bearings -Shrink fitting of 2- stroke crank shafts for ship engines.

Microtech Inductions Pvt. Ltd. make Induction Heating, Brazing Machine with Hand held Transformer is a handy tool for heating and brazing applications. The Hand Held Transformer (HHT) is attached to the machine using a flexible cable. HHT can be used just like a welding torch with ease. The main applications are brazing of stator winding in motor, generators, connecting leads of transformer, removal of bonded rubber heating pads, rubber glued pads on metal surface.

Applications:-

Features:-

Planchet Heating Machines are used for heating of small planchet which are having preloaded samples. During the Heating, volatile components will be evaporated, nonvolatile components can be used for the further analysis.

Features:-

Applications

• Brazing of generator stator windings.
• End ring brazing of rotors
• Copper bus bars brazing  of transformers
• Copper parts for compressors.
• Brazing of condenser coil.
• Submersible pump rotors.
• Ring cable lugs.
• Aluminum component joints.
• Soldering of brass components.
• Steel components joints.
• Brazing of storage water heater Elements.
• Diamond tipped cutting tools.
• Carbide tipping of cutting tools.
• Optical Frame Brazing.
• Fuel pipe Brazing.
• Vacuum brazing of critical components.
• Brazing stainless steel orthodontic parts.
• Brazing of stainless steel to Brass.
• Rocker Pins.
• Hydraulic Hose.

Features

• Flexible set up ensures proper brazing on hydro generator stator like big unit.
• Quick heating ensures minimum heat conduction to bus bars preventing failure of  insulation.
• Skid mounted system with chiller ensures maneuverability.
• Uniform heating at desired area provides even flow of filler metal.
• PLC based man machine interface for ease of operation.
• Highest efficiency.
• Lesser brazing cost comparing to conventional methods
• Strong and ductile joints
• Suitable for dissimilar materials
• Controlled atmosphere brazing is possible
• Highly adaptable for automation
• Eco-friendly due to noiseless and flameless operation
• No statutory approvals required
• Lesser risk involved compared to conventional methods
• Application Specific
• Auto or manual mode operation
• Improved power factor
• Tropicalized design
• Compact size

Features

• Uniform center to periphery planchet heating within 15 sec.
• Consistency in heating through Induction Heating.
• Faster temperature rise.
• Simplicity in operation.
• Process is more than 85% efficient.
• Induction power sources will be 95% efficient.
• Input current will not exceed 3 Ampere.
• Digital timer for heating cycle adjustment.
• Foot switch operation is also possible.
• Induction generator & Inductor is separated with 2 meter extension cable.
• Tropicalised design

Loading arrangement : One stainless steel 304L disc (Planchet), Diameter 25.5±0.2mm, Thickness 0.3±0.02mm Planchet size base of heating unit in open air

Applications

• Shrink fitting of gears on shaft.
• Shrink fitting of sleeves on shaft.
• Shrink fitting of stator in outer enclosure.
• Shrink fitting of rotor shaft to rotor.
• Removal and re-fitting of a gas turbine impeller
• Assembly of high precision roller bearings
• Shrink fitting of 2- stroke crank shafts for ship engines.

Applications

• Basic cladding- Al+ SS, Cu +SS
• Sandwich cladding –SS +Al +SS
• Capsule cladding-Ss +Al +SS

Features

• High frequency inverter for higher efficiency(less running cost).
• Higher productivity.
• Better & uniform cladding.
• Ensures fast & heating uniform brazing.
• Consistent homogeneous production quality.
• Modular constructions (single/double/three/ four station)
• Two station with indexing table.
• Touch screen PLC based operator friendly M.M.I.
• Sturdy mechanical system.
• Fully integrated machine with built in DM water cooling system.
• Near unity power factor 0.94 to 0.95
• State of the art design.
• Tropicalised design.

Indexing table: 3mandrel on each station (two variant)

• First station for loading.
• Second station for heating/cooling.
• Third station for unloading
• First station for loading /unloading.
• Second station for heating
• Third station for cooling

Microtech make chiller is basically a water refrigeration system, that produces cold water at pre set temperature level which can be used for heat removal from one area & deposit it into ambient air.

The normal range of temperature can be any where from 6 degree to 25 degree depend upon process requirement. Precise temperature control of water is achieved through digital temperature control. Microtech chillers are designed to achieve efficient cooling of equipment / components in industrial applications.

Applications

• Large size Chiller & Condenser for any industrial environmental condition.
• User friendly operations of Electrical as well as Refrigeration.
• Anti freeze protection.
• Anti vibrators for Compressors.
• Tropicalised design.
• Digital Temperature Controller.
• With over load Protections for compressor, pump fan etc.

Induction heating is a method of providing fast & consistent heating for manufacturing applications which involved bonding or changing properties of metlal for electrically conducting materials.

Toda's advanced design concepts warrant most engineering components to be heated to either from different shapes or attain specific grain structures.

Microtech's range of induction heating systems are offered for custom built applications with suitable coils, materials handling solutions with complete automation.

annealing machines are designed to be used for normalising, stress relieving and process annealing.eco-friendly due to noiseless and flameless operation, lesser risk involved compared to conventional methods, auto or manual mode operation.