MILKON HEAVY ENGINEERING CO

Bhosari, Pune, Maharashtra

Milk Pasteurizer unit features automatic control of pasteurization temperature, automatic flow diversion and continuous recording for full traceability together with high heat recovery for low operating cost. Available in capacities ranging from 500 to 10, 000 LPH, the Milk Pasteurizer is pre-assembled and factory-tested with water to ensure fast installation and commissioning for reliable performance. The pasteurisation unit is designed for the thermal treatment of milk and dairy products as well as other food products as soft drinks and juices. The process destroys pathogenic microorganisms by heating the product to a moderately high temperature for a brief period. Technical Features Capacities ranging from 500 to 10, 000 l/h Regeneration efficiency up to 90 % Flow variation during CIP / Pasteuriser Temperature control within+/-0.5 Deg C Automatic control of pasteurisation temperature & Automatic flow diversion Options Homogeniser Deaerator Separator Semi - Automatic & Automatic Control system PID / PLC Controller Advantages Pre-assembled and factory-tested with water before delivery for easy and fast installation based on standardised design. Fully CIP prepared. Skid-mounted for flexible relocation. Skid-mounted for flexible relocation. Automatic control. Continuous recording for full traceability. Customised service and maintenance agreements.

The Multipurpose Milk Pasteuriser Unit based on heat treatment technology and has a complete hygienic design to give the final output. It can be customized to suit varied capacity and a special provision for future capacity expansion is an additional advantage. It is Unit suitable for Pasteurizing multiple products like milk, curd milk, paneer milk etc. in a single Pasteurizer is the highlight of our innovative and highly efficient product, the Multipurpose Pasteurizer. customization in terms of capacity, size etc. Technical Features Capacities ranging from 500 to 5, 000 l/h Flow variation during CIP/Pasteuriser Temperature control within+/-0.5 Deg C Automatic control of pasteurisation temperature & Automatic flow diversion Options Homogeniser Semi-Automatic & Automatic Control system PID / PLC Controller Hot Water Modules Advantages Skid-mounted for flexible relocation. Fully CIP prepared. Customised service and maintenance agreements. Application Milk Pasteurisation Curd Milk Pasteurisation Paneer Milk Pasteurisation

Our Cheese & Paneer manufacturing Process line is available with complete automation and in customized manual operation also. This plant is manufactured using top grade stainless steel that guarantees safeguard against the rust and makes it completely hygienic. They are made with attention to every detail including performance, safety, durability, reliability, energy consumption etc. These plants are made in different capacities. Customer satisfaction is our prime concern; hence we offer superior quality products at the most genuine price. Available in capacities ranging from 100 kg/day to 5 ton/day. The Paneer Line consists of following equipment 's Paneer Vat with Whey Drainer Paneer Hoops Pneumatic Paneer Press-1 to 5 head Brine Tank/Hardening tank Paneer Cutting Machine Vacuum Packing Machine

The Curd, Yogurt, Lassi & Butter Milk Plant is manufactured using durable range of equipment that ensures longer service life of the plant. The plant is well designed by our expert to maintain high quality hygienic standards. Our Manufacturing process line for Curd, Yogurt, Lassi & Butter Milk which are Semi-Automatic & Automatic. The line consists of following equipment 's Multipurpose past. With Homogeniser Inoculation Tank Incubation Tank for Lassi Flavor Tank/Curd Breaking Tank Cup Filling/Pouch Packing Machine Incubation, Blast & Clod storage Room

We manufacture a comprehensive range butter and ghee making equipment that have achieved tremendous accolades for its host of qualitative features. We provide our customers with highly efficient ghee plants which helps in extraction of ghee. The process includes melting of butter or cream, separation, clarification, filtration, cooling and then its packing. Available in different capacities, these can be customized as per the customer requirements. The Butter & Ghee consists of following equipment 's Cream storage/Ripening Tank Butter Melting Vat Ghee Boiler Ghee Clarifier Transfer Pump Butter Churner with Trolley Pre-Stratification Tank Ghee Settling Tank Ghee Storage Tank Ghee Jar/Tin filling Machine

All our ice cream making equipment is made as per international standards and they comply with the food and health safety norms. The ice cream making machines we offer are easy to install, operate and maintain. They consume lesser energy and deliver optimum output. Available in different capacities, these can be customized as per the customer requirements. The Ice Cream consists of following equipment 's Batch Pasteuriser / HTST Homogeniser Cooling System Aging Vat Flavor Tank Fruit Feeder Candy Machine Chocolate Tank Cup / Cone Filling Machine Cold Storage

We provide our services into designing, engineering, assembling, fabrication, installation, testing and commissioning with best quality after-sales services for ammonia based water chillers for Dairy, Pharma and Beverage Industries, Glycol Chillers for Dairies, Breweries and Pharma Industries, Brine Chilling Plants for Breweries, Pharma, Chemical and allied Industries using Reciprocating as well as Screw Compressors, Shell and Tube, Shell and Plate as well as Plate and Frame PHE Chillers and Shell & Tube, Atmospheric, PHE as well as Evaporative Condensers with in-house manufacturing capability for Atmospheric condensers, Shell and Tube Evaporators as well as Condensers. Design Features Advantages Compressor Ammonia Liquid Receiver Ammonia Liquid separators Ice Bank Tank and Coils Ammonia Evaporative Condenser Capacities ranging from 17 TR to 350 TR. Customised as per Customer need High heat transfer coefficients in equipment, highest COP Efficient compressor operation Low refrigerant cost No ozone depletion & very low/no global warming Self-alarming Natural Refrigerant

Freon Refrigeration System Are Manly Designed for Instant Cooling. output temperature of Freon system is minus 1 to minus 4 Deg.c. by using Compressor Condenser - Air / Water Cooled Type. Condenser Make Glycol Tank - S.S.304 / MS. Water Circulation Pump Electrical Control Panel - Inbuilt. Unit Size - Customised. Power Supply - 3 Phase Technical Specification Capacity Energy Consumption No. of Compressor Refrigerant Temperature Range Application Design Tank Capacity 3 TR - 25 TR 10 HP to 30 HP 1-2 R - 404 / R - 22 / R - 134A Up to minus 10 To Produce Chilled Water Standard / Customized Customized

The liquid to be concentrated is supplied to the top of the heating tubes and distributed in such a way as to flow down the inside of the tube walls as a thin film. The liquid film starts to boil due to the external heating of the tubes and is partially evaporated as a result. The downward flow, caused initially by gravity is enhanced by the parallel, downward flow of the vapour formed. Residual film liquid and vapour is separated in the lower part of the calandria and in the own stream centrifugal droplet separator. It is essential that the entire film heating surface, especially in the lower regions, be evenly and sufficiently wetted with liquid. Where this is not the case, dry spots will result that will lead to incrustation and the build-up of deposits. For complete wetting it is important that a suitable distribution system is selected for the head of the evaporator. Wetting rates are increased by using longer heating tubes, dividing the evaporator into several compartments or by recirculating the product. Features Low energy consumption High-heat transfer coefficients Optimum thermal efficiency Flexible operation Short residence time Easy building conversion and adaptation to existing facilities Application Whole and skimmed milk, condensed milk, whey and whey derivates, buttermilk proteins, lactose solutions, lactic acid. Particularly suited for temperature-sensitive products. For liquids which contain small quantities of solids and have a low to moderate tendency to form incrustations. Highlights Long production runs due to high hygienic standard. Proven technology Cleanable system (Cleaning in place) Capacity Capacity of the evaporator system depends on milk composition and milk intake. Water evaporation capacity 10 to 1000 liters / hr.

Application and Working Principle Milkons Fully automatic clean in place systems are designed and intended to carry out automatic cleaning and disinfecting of a processing system without disassembly keeping in mind the need for effective of efficient cleaning systems for dairy, pharmaceutical, chemical, evaporators, liquid processing, tanks, plate heat exchanger, packing machines, eggs processing industries, brewery, biological and many more industries. The cleaning meets the requirements of number of objects time, concentration temp, Flow the capacity are 25, 000ltr/hr and 50, 000ltr/hr is suitable for cleaning. the CIP systems are beneficial for food safety, time reduction and economical sustain-ability. In addition to this, the systems can be used for juice plants, cheese processing lines and prepared food products. Milkon has created a range of CIP systems, that provides on aseptic and hygienic environment for the processing of products. The benefit to such industries is that use of CIP systems makes their cleaning faster, less labour intensive, more repeatable work and posses less of a chemical exposure, risk to people. CIP has evolved to include fully automated systems with programmable logic controllers, multiple balance tanks, circulation tanks, sensors, process valves, tubular heat exchanger, piping, data acquisition and instrumentation. Single circuit CIP systems can optimize 16 objects and double circuits CIP can optimize 32 objects for cleaning because of the parameter adjustment function. Milkons fully automatic CIP systems control cleaning time, temperature, concentration and flow.

We manufacture an advanced model of Mini Dairy Plant for small scale dairy industry. available in capacities ranging from 500 Liters per day to 5, 000 Liters per day. Using a small fraction of investment such a plant has great features like no foundation required, low processing cost, man power saving, mobile transport availability and less investment as well. It needs to be connected to either single phase or 3 phases with minimum consumption of power thereby reducing the cost of milk production and also the heating of milk is done by LPG/Electrical/Wood which further lowers heating cost of the milk. All materials are of food grade quality, thus ensure contamination free processing of milk and other products. Technical Features Capacities ranging from 100 to 500 L/h Power - 10 to 50 HP Automatic / Semi - Automatic operation MOC - SS304, M.S Single / Three phase power supply Scope of Supply Dump Tank Filters / FRV / Pump Pasteuriser Homogeniser Storage Tank, Transfer Milk. Pouch Packing Machine. Heating and Cooling System Piping & Electrical Panel Advantages Pre-assembled and factory-tested with water before delivery for easy and fast installation based on standardised design. Less installation space required. Fully CIP prepared. Modular system for complete flexibility. Less operation cost. Application Dairy Industry

Raw milk grows bacteria rapidly above 7oC, therefore it is important to cool milk to maintain milk quality. our Milk Cooling Tanks are the best solution for cooling mil. Bulk milk cooling tanks are equipped with agitator and a state of art refrigeration system. The refrigeration system is built to the specific requirement with hermetically sealed compressor, controls and safety features, which makes the bulk coolers extremely reliable and energy efficient. Features Wide range from 500 L to 5000 L Digital temperature control Minimum Space required Energy efficient condensing unit Hermatically sealed compressor Tank made of AISI 304 SS Customised Design High Standard of Milk Hygiene

We are Manufacturer, Supplier, Exporter of Milk Silos & our setup situated in Pune, Maharashtra, India. We are engaged in offering milk silo and storage tank in the nation at markets.Milk silo used in large diary plants for store milk at low temprature.We produce milk silo from optimum quality material and ensure that it works efficiently for a longer period of time. Attributes : Sturdy Construction Corrosion Resistant Reliable Functioning Durable Digital Level Sensor Storage Capacity uo to 100000Ltr

We are Manufacturer, Supplier, Exporter of Horizontal Milk Storage Tanks, Vertical Milk Storage Tanks & our setup situated in Pune, Maharashtra, India. We are a prime Milk Storage Tank Manufacturer and Supplier based in India. The Milk Storage Tank offered by us is a high capacity tank widely used for storing milk. We use highest grade material for manufacturing Milk Storage Tank. These Milk Storage Tanks can store raw milk as well as processed milk for long time. Salient Features : Corrosion resistant Safe storage Easy to install Durable Specifications : Capacity : 1000 liters to 50000 Liters Material of Construction : Inner S.S. 304, 316 Outer S. S. & M. S. Models Available In : Horizontal & Vertical Single / Double Compartments

We are Manufacturer, Supplier, Exporter of Ghee Boilers & our setup situated in Pune, Maharashtra, India. Avail from us optimum quality and comprehensive range butter and ghee making equipment that have achieved tremendous accolades for its host of qualitative specification. The entire equipment is manufactured using quality raw materials source from certified vendors.

We are the Leading Manufacture, Supplier, Exporter of Butter Churned. Effective performance Swift & Smooth functioning Rugged construction Trouble free options Long functional life. Specifications : Capacity: 250 Liter (vol) to 2000 liter (vol.) Material of construction: S.S. 316 with S.S. stand Model: VFD Drive

Objectives: To prepare dahi, fermented milk to extent utility of milk. To study the quality of the product. Relevant Information: Dahi is a well know fermented milk product consumed throughout India. The conversion of milk into Dahi is an intermediate step in the manufacture of Shrikhand, Makhan and Ghee. There are three types of Dahi prevalent in the country . 1. Sweet, Mildly Sour Dahi 2. Sour Dahi and 3. Sweetened Dahi (Called Misti, Lal or Payodhi) Dahi has higher nutritive value as compared to milk. It is palatable, digestive, and assailable than milk. The product has got nutritive and therapeutic value. Dahi is carbonated to increase its keeping quality up to 15 to 30 days without refrigeration. Theorization is another process in which starter micro-organisms are killed after production of dahi to stop further metabolic degradation of milk constituents. Yoghurt is taken as short of set curd alike to dahi. Precautions: Starter culture of dahi must be free from undesirable and harmful bacteria Procedure: Take one or two liters of milk in the pan Boil the milk for 5 to 10 minutes Cool the milk to body/room temperature (35 0 C) Inoculate the milk with mixed culture or previous days mild acidic curd at the rate of 0.5 to 1 percent Mix the milk thoroughly Fill the milk in plastic cups Incubate the cups or container at a temperature of 30-35 0 C for 2 to 4 hrs. (Acidity to reach about 0.7 to 1 percent) After incubation the cups or the containers are removed from the incubator and stored at low temperature to check further fermentation reactions

We become your specialized partner in offering the highly functional and user friendly Khoya making machine that is constructed following the requirements of our customers. The machines can be manufactured in the various sizes. Automatic Khoya Making Machine ensures convenient and hassle free operations. Keeping in mind divergent demands of the clients, the automatic Khoya Making Machines are available in two models as stationary and tilting type for fast production. These are Hygiene model having capacities 60 to 500 Liters. The kettles are flat pan or Bowl type. We provide three model of basic Khoya machine Steam Model Gas Model Wooden Model Features Options Making Khoya, Burfi, Kunda, Kaju Katali Condensed milk Making Chocolate Mix Heating milk to make Paneer, Curd Making Basundi, Kulfi, Rabadi, Ice cream Mix Making Ghee Steam Model Gas Model Wooden Model Flat Pan / Bowl Tilting Type / Fixed

We are Manufacturer, Supplier, Exporter of Can Washer & our setup situated in Pune, Maharashtra, India. Milkon Industrial can washing systems is an efficient and effective way of cleaning can returning from fields, farms, dairy processing plants. It consists of main stainless steel body, synthetic chain conveyor, spray or click nozzles. Main Body comprises of six zones, namely Pre-cleaning, Main Cleaning 1, Reaction, Main Cleaning 2, Rinsing & Drying. Sixth zone is optional and can be incorporated as per customers requirement. Pre-cleaning as the name suggests, cleans dirt, debris etc. from the cans, Main Cleaning 1 zone sprays cleaning agent or detergent mixture with water onto the crates in various angles for thorough wetting of all surface area. Reactionzone allows sufficient residence time for cans so that reaction happens with cleaning agent and wetted surface area. Main Cleaning 2 zone uses high pressure nozzles to spray water to clean surface area of cans. Rinsing Zone uses hot water jets to make cans hygienic. Drying zone is optional wherein hot air circulated over cans to evaporate water. We manufacture systems ranging from 300 5000 Cans/Hour. Advantages Compact and easy to install. Occupies less floor space. Reutilization of water. Energy efficient. Easy to operate and maintain.

We are Manufacturer, Supplier, Exporter of Crate Conveyors & our setup situated in Pune, Maharashtra, India. Milkon crate conveyors are designed and manufactured for robust and fast moving operation. Conveyors are built using stainless steel frame, guiding system and synthetic modular chains. Our conveying system has adjustable guiding system and can be provided with crate turners, angle diverters and plate dividers. Total system is provided with sensor and these sensor output data can be incorporated in main PLC for monitoring and controlling. Standalone control panel can also be provided for operation of system. Speed adjustment for conveyors can be achieved through VFD. Pneumatic lifting, loading, transfer can be provided as per customers request. Advantages Energy efficient Adjustable features Robust design Easy controlling and monitoring Vertical Lift / Conveyor Milkon manufactures vertical lifts or conveyors for different industries. Vertical conveyors are used where there is space constraint to use spiral conveyors or angular conveying system. Our Vertical conveying system is used to transfer boxes, crates, bins etc. to more than two levels. It is manufactured from stainless steel frame and synthetic conveying chain belt. Advantages Fast and easy operation Less space requirement Saving time by eliminating manual transfer

We are Manufacturer, Supplier, Exporter of Conical Blenders & our setup situated in Pune, Maharashtra, India. Conical blender consists of a conical vessel with a double start helix ribbon mounted on central shaft. This type of blender is used for mixing, granulation and homogenizing applications. It handles a range of applications from all types of powders including free flowing to cohesive and moist powders, bulk dry materials to wet cakes and slurries. Mixing time depends on the ribbon speed. The rotating central agitator shaft does not have bottom bearing support thereby eliminating any dead spots or difficult areas to clean and there is no possibility of product contamination. Discharge of the product is fast and simple as the bottom is fully open. Various design options available are : Distillation Models with single or double helix Capacities from 20 to 25000 litres Cutting rotors for breaking of agglomerates Liquid addition provisions Heating / Cooling jacket or limpet with insulation

We are Manufacturer, Supplier, Exporter of Ribbon Blenders, Industrial Ribbon Blenders & our setup situated in Pune, Maharashtra, India. Milkon Project, Ribbon Blender are mostly used by Chemicals, Plastic, Pharmaceutical, Paints and food industries. The Ribbon Blender does homogenous mixing of powder and semi-wet material of different densities. The ribbon blades of different designs are used to suit the need of different materials. The Blender consists of a Semi-cylindrical shell inside which rotates a Shaft fitted with spiral inner and outer ribbons. We offer industrial ribbon blenders, ribbon blade, ribbon blade in two parts etc. Industrial Ribbon Blenders Our ribbon blenders are designed in such a manner so that even the smallest quantity of ingredient can be blended efficiently with large volumes. We manufacture a vast range of ribbon blenders which are kind of powder blending system, which is used to mix various powders with or without weighing. These are in wide demand among chemical, pharma, animal feed and agro industries.

We are Manufacturer, Supplier, Exporter of Plough Shear Mixers & our setup situated in Pune, Maharashtra, India. MILKON Plough Shear mixer is a horizontal mixing system with horizontal, cylindrical drum and horizontally installed mixing shaft. MILKON Plough Shear Mixer is designed for heavy duty blending of both dry and wet materials. Plough shape shovels mounted on a central shaft with its pointed ends are easily penetrable through the dense powder, pasty mass. The overlapping of shovels coupled with its shape and the high speed of the ploughs produces good mixing action and high turbulence. The arrangement of mixing tools is the result of many years of development by MILKON process equipments combined with experience based on mixing trials and practical scientific work. MILKON Plough Mixers are high energy, high shear, and high-speed mixers with cylindrical short aspect ratio mixing chambers. Extra shear can be achieved by adding side cutters or intensifiers. The use of high speed choppers further reduce the product particle size thus resulting in a better mix. MILKON Plough Mixers are available with 'Easy Clean ' cantilevered shaft, subject to application. Applications : Quick and homogenous mixing of pastes, rubber, and heavy plastic masses. Bulk Powder in dry / dry solids, dry / wet paste, and wet-wet mass. Applications in Food, Pharmaceutical and Chemical industries. Solid Solid Mixing. Solid Liquid Mixing. Homogenizing. Blending. Granulation. Multiple Phase Reactions. Drying. Features : Hygienic design Available in working capacities of few Liters to few thousand Liters Custom built to suit customer requirements Available in Stainless Steel and all grades of Carbon Steel Optional Teflon Coated Internals for Food and Sticky material applications Alternative trough shapes are available to suit specific application requirements Optional wear resistant liner plates provided for abrasive products

We are Manufacturer, Supplier, Exporter of Double Cone Blenders & our setup situated in Pune, Maharashtra, India. Milkon Double Cone Blender is efficient and versatile equipment for homogeneous mixing of dry powder and granules. This blender achieves absolute homogeneity in the blending of a wide variety of free flowing, dry materials. This is accomplished even with dry materials. Which are dissimilar in particle size and shape, because the double cone design interfolds the material regardless of its flow properties. Design Highlights : Three-side accessibility Higher clearance under discharge Small floor space requirements Competitively priced Dependable blending The slant double cone design eliminates dead spots which occasionally occur in conventional double cone mixer. The particle size reduction is minimized due to the absence of any moving blades. Shape of blender body results in a near complete discharge of product material, clearly an added advantage over horizontal blender. Blender rotates the material at the sides nearest the access starts to cascade first, striking the sloping sides of the cone where it is deflected towards the center. The progressive cascading action moves material from the smallest axial radius and towards the center. The speed of the unit determines the point of rotation at which the material starts to cascade. A second action takes place simultaneously with the cascading action. Material falling in to the middle of the blender spreads apart as it falls, mixing with the material flowing inwardly from the sides. The double blending action is so rapid and effective that particles of different physical properties cannot separate, and are interspersed uniformly throughout the batch. Application Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. It can be used for pharmaceutical, Food, Chemical and Cosmetic products etc.

We are Manufacturer, Supplier, Exporter of Paddle Mixers & our setup situated in Pune, Maharashtra, India. Paddle Style agitators are specially designed to scoop, lift and tumble materials in a gentle, but thorough mixing action. While being mixed, the material travels in a three dimensional "figure 8 " pattern. the material is constantly being pulled from the ends of the mixer to the middle of the "figure 8 " where the most aggressive mixing is taking place. This unique paddle design is ideal for mixing solids or liquids of various particle size, density and viscosity. The gentle scooping action is ideal for blending fragile ingredients such as nuts or fiberglass strands. Paddle mixers work effectively when filled to as little as 20% of rated capacity, thus allowing flexibility of batch sizes. Paddle style agitators allow easier access for cleaning between batches. Application: These are horizontal mixers utilized for blending dry material, powdery granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses. Powder and semi dry solid mixing Cutting fat into flour Addition of oil & liquid into powder Mixing soap Extending colors Breaking down agglomerates

Milkon has involved milk dairy equipment and systems manufacturing. We have a wide range of products to produce productivity through energy efficient designs. Milkon brings you a smart solution to remove ador, gases, and air from milk. Milkons deodorisation systems capacity 1000 Ltr per hour to upto 20000 Ltr per hour along continuous online process integrated with existing process systems like pasteurizer, homogeniser.

We manufacture an advanced model of Hot water System for Food, Dairy & Beverage industry. Available in capacities ranging from 1000 Liters per Hour to 50, 000 Liters per Hour. Hot Water Generators Hot water is generated using tubular heat exchangers or Plate Heat exchanger. Heat exchange t00ks place indirectly between water and steam, which achieve in required hot water generation. Temperature control is achieved by a steam control valve, and hot water flow is controlled by Flow control Valve or VFD attached with a hot water pump. Technical Features Capacities : 1, 000 to 50, 000 LPH Automatic / Semi-Automatic operation MOC - SS304, SS316 PLC / PID Scope of Supply THE / PHE Expansion / Make-up Vessel Back Pressure valve Pump Hot Water Flow Control Valve / VFD / Manual Valve Steam Trap / SOPT Skid, Pipe & Fittings Control Panel Application For Milk Pasteurizer For Curd Milk Pasteurizer For Paneer Milk Heater For curd and cheese milk reheating For ice cream mix heating in mix-preparation For the jacketed tank For CIP System Food & Beverage Industry Advantages Easy to install Compact in size Controlled by with existing system or Separate control System