Dyeing Machine

Our Complete range of products are HORIZONTAL YARN DYEING MACHINE, Space Dyeing Machine, Spry Type Hank Dyeing Machine, Infra Beaker Dyeing Machine and Open Bath Beaker Dyeing Machine.

HORIZONTAL YARN DYEING MACHINE

H.T H.P Horizontal Yarn Package Dyeing Machine was designed for dyeing the yarn with low liquor ratio. As well as the ceiling height required for the installation of the horizontal yarn dyeing machine as compare to vertical yarn dyeing machine is less for high capacity machine. H.T H.P Horizontal Package Yarn Dyeing Machine Is Used For Dyeing Acrylic Yarn, Texturised Polyester Yarn, Nylon Yarn And Other Narrow Fabrics. This Machine Is Ideally Suited For Large Scale Production. This Horizontal Package Yarn Dyeing Machine Is Available For Capacities 15 Kg / Batch To 540 Kg./Batch.

Some Key Features Of This H.T H.P Horizontal Package Yarn Dyeing Machine Are As Follows:
Features
	Capacity from 15 kgs to 540 kgs
	Very low liquor ratio from 1:4 to 1:5
	Variable loading i.e. Loading up to 30% possible.
	Savings of water, chemical, heat & electrical energy thus low running cost.
	Low ceiling height, only 3 meters required.
	Overhead hoist and working platform not needed.
	Locking/unlocking of all tube lids by electro-pneumatic devices.
	Coil type heat exchanger for efficient and fast heat transfer.
	Design ensures complete drain of liquor.
	Large Saving of capital and operational cost.
	Working Temp. up to 140C, Working Pressure Up to 4 kg/cm2

Type of Fibers / Fabric	:	YarnPackages, ZipperTapes, Small width Fabrics, Warn Beams etc.
Maximum working temperature	:	135°C
Maximum working pressure	:	4 kg/cm2
Heating Rate	:	20°C - 130°C approx 30 min (Saturated steam pressure 7 kg/ cm2)
Cooling Rate	:	130°C - 80°C approx 20 min (Cooling water at 3 kg/cm2)
MOC	:	SS 316L
Capacity	:	15kg to 540kg
Panel Board	:	Programmable Semi Automatic
Optional	:	Fully Automatic.
Application	:	Packages, Bobbins, Loose Fiber, Hank Yarn, Beams, Muffs / Tops

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Space Dyeing Machine

Space Dyeing Machine is specially designed for multiple spot dyeing of fabric at a time. In Space Dyeing Machines the result of multi spot dyeing is achieved but may need to more process in Yarn Setting Machines. It can dye 8 different colours at the same time. Each colour has a different injection pump. It has got different mould systems for different cone sizes. The machine process is with cold dyeing system. The machine is controlled by the time relay system In the process multiple injections are provided to inject different dyes at a time and steam is forced in the vessel.

Features
	High productivity (1 package per min, time can vary as per yarn quality.)
	Repeatability of design.
	High vacuum. (730 mm)
	Fully automatic operation.
	Compact design, less floor space required.
	No Foundation required.
	Plastic tube, steel tube or dye spring can be used.
	Suitable for various types of yarn.
	Seperate injection pump for each colour
	Variable system for different bobin size - optional
	Facilited with drain tank

Type of Fibers / Fabric	:	silk, polyester, light weight cotton, wool etc.
Panel Board	:	Programmable Semi Automatic.
Optional	:	Plc Based
Application	:	Yarn packages
Capacity	:	1 Bobin / min
No. of colours at a time	:	8 in variable patterns

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Spry Type Hank Dyeing Machine

Spry Type Hank Dyeing Machine is designed for dyeing of loose fibers / Yarns. The heating to dye is provided and bundle of yarn is half deep and rotated at speed calculated. The rotating shaft also has veins to inject dye inner side of bundle. The machine is most suitable to avoid hazardous manual operations. The Machine can be designed with multiple shafts for higher production.

Features
	High efficient Circulation Pump made of SS316L.
	Mirror polished perforated tubes with dish shaped front and rear disc for hassle free movement of the yarn.
	Rotating hank displacing pipe is fit with Teflon bushes.
	Inclined roof of special design, hence no dripping on the hanks.
	Manual Ball valves at each tubes inlet.
	AC inverter (optional) to regulate the flow of the liquor to maintain pressure.
	Steam heating coil for quick heating with pneumatic operated valves and steam trap.
	Water level indicator
	Spot light inside the machine for inspection of material.
	Dial pressure gauge to keep the check of the flow.
	Programmer along with Digital temperature indicator
	Fully Auto or Semi-Auto with PLC & Touch Screen & A/C Drive for main pump.

Type of Fibers / Fabric	:	silk, polyester, light weight cotton, wool etc.
Maximum working temperature	:	approx. 100°C
Maximum working pressure	:	2 kg/cm2
Heating Rate	:	20°C - 98°C approx. 30 min (Saturated steam pressure 7 kg/ cm2)
Cooling Rate	:	98°C - 48°C approx. 20 min (Cooling water at 3 kg/cm2)
MOC	:	wetted part SS 316 L
Capacity	:	5kg., 10kg., 15kg., 20kg., 25kg., 30kg. & 500kg.
Panel Board	:	Programmable Semi Automatic & PLC (optional)
Application	:	Rope or yarn in hank form, tapes.

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Infra Beaker Dyeing Machine

Infra Beaker Dyeing Machine is designed for dyeing of loose fibers / Yarns / samples in SS pot in very small quantity. It can be substitute for Glycerin Bath Beaker Dyeing Machine (H.T.H.P Beaker Dyeing Machine). As compare to Glycerin bath dyeing machine, Infra Beaker Dyeing Machine avoid the smell of heated Glycerin and heat is directly given to the potS and also measured from pot, so accuracy in process. It is less hazardous and convenient in working. infra dyeing machine heating enables efficient heating of beakers resulting in optimum dyeing conditions. as infrared radiations are used for heating there is no contamination of beakers with messy heating medium and hence the working is cleaner.more dyeing cycles are possible with infracolour as preparation and cleaning time is greatly reduced.injection dosing system is provided for making time to time additions to the beakers without opening the beakers. Variable speed roatation of beaker carriage assembly facilities dyeing of all types of fabric and yarn samples with all classes of dyes.Automation is through microprocessor programmer.Infra colour is environment friendly easy to use sample dyeing machine with infracolour there is no pollution, no smoke or bad smell in working area as is the case with conventional baths.

Features
	Crease - and spot -free sample dyeing.
	Low liquar ratio: 1:5 fabric dyeing cotton.
	Soda ash adding without opening the beakers.
	No glycerin or coolong water needed.
	Optional : Filling in the powder or liquid chemical to be added later on during the dye process.
	Three - dimensional movement and 360 rotation (clockwise and counterclockwise) allow even and dyed through samples.
	The multi functional beaker holder allows the use of different beaker sizes.

Type of Fibers / Fabric	:	silk, polyester, light weight cotton, wool etc.
Maximum working temperature	:	140°C
Heating Rate	:	rate of heating up to 4°C/ min.
Cooling Rate	:	rate of cooling upto 3°C/min.
MOC	:	SS 316 L
Capacity	:	15kg to 540kg
Panel Board	:	Programmable through microprocessor controller DP-02 with 99 program memory.

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Open Bath Beaker Dyeing Machine

	Ideal machine for dyeing of fabric, yarn & loose stock samples.
	The rocking bars, apart from up-down motion, rotate at 70 RPM.
	Direction reversal of rocking bars rotation after every 3 mins.This ensures proper contact between substrate & liquor due to constant agitation in liquor.
	Number of beakers: 12.
	S.S. Cover plates provided for all beakers to avoid oxidation during dyeing & to prevent spillage of liquor.
	Automation through Microprocessors programmer PC-05 F/R.
	Special Cages available as option for dyeing of loose stock.
	Dyeing temperature upto 95C is possible.

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Sample Soft Flow Dyeing Machine

Features
	Wet parts are constructed in stainless steel
	Process in high temperature or atmospheric condition is possible
	Variable Reel Speed through drive
	Mainly used to repeat and correct the recipe between lab and bulk production
	Fabric turnaround time and liquor ratio similar to bulk production machine
	Recipe developed can be applied directly
	Machine is compact in size
	SS Centrifugal pump for circulation

Type of Fiber	:	Cotton, man-made fiber blends,
Type of Fabrics	:	Woven and knitted
Nomial Capacity per batch	:	1kg., 2kg., 3kg., 4kg., & 5kg.
Minimum MLR	:	1:10
Winch Moter H.P	:	0.5hp geared motor, shaft mounted.
Minimum Rope Length in Meters	:	4 meters
Material of Constructions	:	All wetted parts - Stainless steel AISI 316
Material of Constructions	:	All other parts-Stainless steel AISI 304.
Heating	:	Through electric heaters 12KW
Maximum Temperature	:	135°C
Application	:	Dyeing of colour sample fabric in open width form or Rope form

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Vertical Yarn Dyeing Machine

HTHP Vertical Yarn Dyeing Machine is designed for dyeing of fibers / yarns in production. Capacity of dyeing machine is calculated by the yarn to be dyed. The formula calculated i.e the receipe of the colour which is used to dye the different type of yarns, in Sample Dyeing Machine is used in this H. T. H. P. Vertical Yarn Dyeing Machines. H. T. H. P. Vertical Yarn Dyeing Machines are controlled by programmable controller The Dyeing Vessel available in market are in different forms like Vertical single vessel or Horizontal with no. of small tubes which vary according to the capacity of the yarn to be dyed.

Features
	Capacity up to 500 kg.
	Reversible TURBO Pump.
	Carriers for cone, hank, tapes etc.
	Air pad or fully flooded versions available
	Semi automatic facilities.
	PLC assistance also available
	Very small liquor ratio 1:5 to 1:8
	Energy efficient compact design of heat exchanger
	has no heat loss to the ambient.
	Open colour tank

Type of Fibers / Fabric	:	silk, polyester, light weight cotton, wool etc.
Maximum working temperature	:	140°C
Maximum working pressure	:	6 kg/cm2
Heating Rate	:	20°C - 130°C approx 30 min (Saturated steam pressure 7 kg/ cm2)
Cooling Rate	:	130°C - 80°C approx 20 min (Cooling water at 3 kg/cm2)
MOC	:	SS 316 L
Capacity	:	5kg to 500kg
Panel Board	:	Programmable Semi Automatic
Optional	:	fully automation
Application	:	Packages, Bobbins, Loose Fiber, Hank Yarn, Beams, Muffs / Tops

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Om Sai Engineering (Om Sai Engineering)
Unit No. - 12, Ground Floor, IV Mehra Industrial Estate, Opp. Orkay Silk Mills, Kurla- road, Sakinaka, Andheri, Mumbai, Maharashtra
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