Precision Surface Protection through Advanced Zinc-Aluminum Flake Coating At Patil Industries, we specialize in designing and manufacturing state-of-the-art Dip-Spin ZAC Coating Systems engineered for high-performance corrosion protection.
Our automated systems apply uniform Zinc-Aluminum Flake (ZAC) coatings on fasteners, press parts, and hardware components — ensuring long-lasting resistance to rust, wear, and chemical degradation.
Advanced Coating Technology
- The Dip-Spin ZAC Coating Process integrates automation, precision control, and eco-efficient recovery systems to deliver consistent surface finish and optimized material utilization. Every system is built with PLC-based controls, ensuring repeatable cycle parameters and minimal human intervention.
System Overview
- Fully Automated Sequence: Dip → Spin → Dry → Cure.
- Programmable Cycle Times: Adjustable RPM and duration for different part geometries and coating viscosities.
- Uniform Coating Thickness: Achieved through precise spin control and viscosity management.
- PID Temperature Control: Drying and curing chambers maintain stable temperatures up to 250°C.
- Coating Recovery System: Integrated filtration and recirculation unit minimizes waste and ensures clean, reusable coating material.
- Safety Features: Interlocked doors, overload protection, and real-time fault monitoring through HMI interface.
Performance & Quality
- Uniform layer distribution on complex geometries.
- Improved coating adhesion through optimized spin parameters.
- Controlled curing cycle ensures high corrosion resistance (salt spray > 1000 hrs as per ASTM B117, achievable with suitable coating chemistry).
- Reduced coating consumption through automated recovery and re-filtering system.
- Compatible with most commercial ZAC formulations.
Automation & Integration
- Servo-driven spin basket with speed feedback loop.
- Real-time monitoring of process parameters (RPM, time, temp).
- Recipe-based control via touchscreen HMI for different component types.
- Optional SCADA connectivity for production analytics, coating traceability, and remote diagnostics.
- Integration-ready for IoT & Industry 4.0 environments.
Applications
- Automotive Fasteners & Bolts
- Press Components & Brackets
- Hardware & Construction Fittings
- Washers, Springs, and Small Metal Parts
Why Choose Patil Industries
- Proven engineering expertise in ZAC coating system design and automation.
- Robust mechanical structure with industrial-grade components.
- Energy-efficient heating and recovery system to reduce operational costs.
- In-house PLC programming, panel design, and process optimization support.
- Comprehensive AMC and after-sales service for long-term reliability.
Protect your components. Enhance their lifespan.
- Choose Patil Industries’ Dip-Spin ZAC Coating Systems — engineered for precision, performance, and sustainable surface protection.
GST : 27BTPPC2767M1Z3
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Mr. Vivek Patil (Patil Industries)
Flat No A/504, 5th Floor, S.n.84/3b,84/2,84/2/1,84/1,, Siddhi Nisarg, Urbrit, Wakad, Pune, Maharashtra - 411057, India
https://www.patil-industries.co.in
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