Customized Software Solution #2002420

Key Processes in Rolling Mill RM Heat wise stacking & QC Lot making & cutting of RM for Charging Shift and mill wise Production Planning Rolls Management In process and Production QC BoM based RM, FG, End cutting , Burning Loss calculation Sales Contract & Delivery Orders Packing List and Excise Invoice Lot Register and quality tracking

Capturing all Details of Products its Attributes, Production Process Group, Similar Product, Individual Items if Product is a Set, Drawing Production planning of (similar product process group or similar type of Semi finished good or Raw Material group) in one work order plan to save production time. Work Center/ Process wise Planning details. Work Order/ Job Order rescheduling based on availability of machine or urgency. Provision of allocating available free stock in-process for Clubbing with planned jobs in hand. Capturing Process data, Machine wise, Operator wise, Shift wise, Production Entries with rejection, shortage quantity and other parameters like machine breakdown, power failure, setting time, No operator time with reason, No load Incentive Calculation based on predefined rate/ points against production for Operators. Process/ Stage wise status of Customer Order which are under production. Generating Production Requirement Requisition based on Previous Month’s Sale Data pending order under execution and stock in hand of finished goods/ WIP. Production orders based on Sales forecast Definition of Production rate, process and machine wise with per hour production capacity. MIS on Work Centers Assigned/ Balanced Load, Computation of Machine Efficiency and Tool life. Factors like breakdown time, machine setting time, power outage etc. are also logged Provision to Plan Job/ Load card for down the line process to club with other job cards eligible for similar process. Process wise WIP Stock report with status Flag indicating (Under Process/ Completed) Process wise inspection & QC to capture rejected, Rectified, accepted Quantity

Local and Import Purchases Bale wise Receipts, Issues to production and stocks of RM Quality control for RM Carton, Pallet, warehouse wise stock of FG Sales Contract, Delivery Orders Auto Packing Slips, Vehicle/ Container Tracking for dispatch Export Documentation Management of CT-3, 2 forms, Advance Licenses, DEPB and LCs Consignee/Depot Sales Management (Stock & Sales at Consignee/Depot) Brokerage Commission Management Fright Management including turn around time

Key Processes in Transmission Line Tower Sales Contract and Delivery Orders Excel import/creation of Bill of Material (BOM) Work Order generation against Proto, Mass, Extra, Shortage. R.M. Procurement & Production Planning for a batch of multiple work orders Batch wise Angle procurement length Optimization Auto bundling plan Process wise Fabrication and contractor bill passing Galvanizing in house or sub contract. Ready for Inspection: Provision for Third Party Quality Inspection Packing Slip based on dispatch instruction Excise & Commercial invoice