Silicone rubber heaters are produced by chemical etching. i.e sandwich-type there are two types of layers in between Nichrome resistance wire winded through machines/assembly process. It is also called a Flexible Heater.

Construction :Silicone rubber heaters are produced by chemical etching and are allowed to reduce the thickness of the heating element min. 1.6 mm with Max. temperatures up to 200°C continuously.

Applications :Fields such as aerospace, vessels, household appliances, dishwashers, cooking plans, kettles, heating bands for drums, and many others. The reliability over time under extreme conditions of silicone rubber makes this product the best choice in industry and medicine. Upon request, Clients have also available a wide range of accessories such as fixed and adjustable thermostats and sensors as thermal control.
Silicone heating film has excellent performance, especially at high temperatures and acid-resistant.

Cartridge Heater also called as Pencil Heater, we can supply ¼” to 1” diameter Cartridge heater as per the client customization. A cartridge heater is a tube-shaped, heavy-duty, industrial Joule heating element used in the process heating industry, usually custom manufactured to a specific watt density, based on its intended application. Compact designs are capable of reaching a watt density of up to 50W/cm² while some specialty high temperature designs can reach 100W/cm².

Customization Available :

• Internal Thermocouples
• Lead Area Sealing
• Dual Voltage
• Flanges
• Distributed Wattage
• Zoned Heaters
• Threaded Bushings
• No-Heat Sections
• Square Cartridge Heaters
• Epoxy Seals
• Three-Phase Construction
• Mica Tape Leads
• Lead wire Termination Options
• Stainless-Steel Braid or Armor

Costruction :

• Heating coil
• Sealing
• Lead wire type
• Insulation
• Termination
• Watt Density
• Sheath

Applications :

• Seal bars
• Mass spectrometry
• Immersion tank heating
• Injection molding manifolds
• Rubber molding
• HVAC compressors
• Semiconductors
• Food production
• Fuel cells
• Extrusion
• Medical devices
• Sensor measurement devices
• Heat staking / hole punch
• Die casting
• Hot melt adhesives
• 3D Printers
• Plastic welding
• Torpedo heaters for injection molding

Tubular heaters are used across a wide range of industries, in a myriad of different process heating applications as they can be configured into almost any size or shape. This makes them suitable for use in almost any environment needing quick, dependable and cost-effective heating. Here is a quick rundown on what you need to know about these versatile pieces of industrial equipment.

Customization Available :

• Internal Thermocouples
• Lead Area Sealing
• Dual Voltage
• Flanges
• Three-Phase Construction
• Distributed Wattage
• Threaded Bushings
• Stainless-Steel Braid or Armor
• Cold Section
• Lead wire Termination Options
• Epoxy Seals

Construction

• Heating coil
• Sealing
• Lead wire type
• Insulation
• Termination
• Watt Density
• Sheath

Tolerance :

• Resistance tolerance : + 10% - 5%
• Wattage tolerance (at rated tension) : +5%, -10%
• Diameter tolerance : ±0.002"
• Length tolerance : ±1/16" or 1.5% of length
• Maximum sheath temperature : 1400 °F

Applications :

• Water Application
• Hot runner molds
• Forced air heating
• Oil Application
• Thermal forming machines
• Direct immersion in liquids
• Air Application
• Welded, brazed or clamped to tanks and pipes
• Comfort radiant heaters
• Combination radiant and convection heater for ovens and dryers

PHS Bobbin heater is constructed using several refractory ceramic blocks assembled together to the required length.

Construction

• Customized Bobbin
• Thermo-well tube as per the application
• Heating Element
• The Nichrome wire heating element is inserted into the ceramic blocks, with a terminal block at one end. This bobbin assembly is then inserted into a pre-assembled special protection tube, when used in liquid immersion and gas application. However, bobbin heaters can also be used in direct air- heating application without the protection tube.

Applications :

• Furnace oil heating application in steel industries and other process industries
• Low temperature heat treatment furnaces in automotive industries.

Advantages :

• Offers a large area to heat liquids or semi-solid materials like wax, fats, oil and bitumen. Suitable for indirect heating of gases and liquids, where it is inserted into a pocket or protection tube in the process tank, wherein, it can be repaired or replaced without draining the process tank. Wide range of lengths, voltages and power is available to meet customers’ specific requirement.
• All ceramic bobbin heaters are custom-made, and the power ratings are according to the length of the ceramic bobbins
• Simple and low-cost installation
• Ease of maintenance and repair
• Energy efficient as 100% of heat generated is within the solution

We are supplier of these types of heating element in this segment which can be wrapped around cylindrical surface in easy form. We would like to express our strength that we are already supplying these types of special heating element for research fields with super quality.
Mica Band heaters are efficient and economical solutions to the heating requirements of many applications. Mica Band heaters can attain a maximum sheath temperature of 900°F, but with different electrical termination styles, clamping mechanisms, and ability to accommodate holes and cutouts, mica band heaters are successfully used in many applications, but are mostly sought for in the plastics industry.
The Mica Band Heaters made by Perfect Heat Solution utilizes different types of Top-Grade Mica. The thickness of each mica layer is carefully selected in order to balance between the insulating characteristics of mica and the ease of heat transfer from the heating core to the machine barrel.
We are offering below such kind of Strip heaters with different Parameters.

ConstructionMica Strip Heaters are manufactured to your custom specifications. They feature a high-temperature oxidation SS sheath and high-grade mica insulation resistant to moisture and high temperatures. Nickel/Chromium resistance wire evenly would provide for uniform and reliable heat distribution.
Mica Strip Heaters are constructed by winding a nickel-chrome resistance wrapped around Centre mica insulation and covered in a stainless-steel, Galvanized, Aluminized, MS sheath. They are available in an extensive variety of sizes and shapes with options for holes, notches, and cut-outs. A number of threaded terminals, wire lead options, and terminal boxes offer great flexibility for field wiring. These heaters are ideal for plastic processing applications and for anywhere heat is needed on a flat or curved surface.

Features :

• Clamping straps will assure efficient heat transfer.
• The low mass design allows quick heat-up and a quick response.
• Our design variations provide convenience and heater protection.
• High quality Mica having excellent Dielectric strength.
• Specific watt density: 3.5 W/cm2
• Working temperature up-to 550°C
• Element: Nichrome strip/wire

Applications :

• Injection Moulding Machine
• Container, pipe, or tank heating
• Applications in the food industry
• Pharmaceutical applications
• Blow Moulding Machine
• Plastic extrusion
• Extrusion Line

PHS supply Open strip elements are the most efficient type of electric heating element while also the most economically feasible for most heating applications. These industrial heating elements have fast heat up times that improve efficiency and have been designed for low maintenance and easily, inexpensive replacement parts.

ConstructionHave open circuits consisting of coiled resistance wire that heat the medium directly. This type of heating coil is used with ceramic tube & ceramic insulators for mounting support and insulation.

Applications :

• Used predominantly in the duct heating industry, open coil elements have open circuits that heat air directly from the suspended resistive coils.
• Ribbon/strip heating elements are used where higher watts/sq. in. are required
• Air heating application by convection or high temperature furnace application

Advantages :

• They are lightweight
• Available in multiple shapes and sizes
• Easy mounting in refractory-lined furnaces
• They often replace rod elements in high power applications like annealing and brazing
• Most efficient and versatile while also the most economically feasible solution for heating.
• Fast heat up times that improve efficiency and have been designed for low maintenance and inexpensive replacement parts.

We are supply wide range of Aluminum, Brass Casting Heaters, we provide Aluminum, Brass Casting Heaters with high quality and efficient method of heating Owing to their rich quality, these are widely acknowledged in the industry for their easy operations and longer service life.
These plate heaters are designed by engineering experts working with us to suit requirements of different types of industries and client. These heaters are constructed using high-class Aluminum, Brass which is procured from reliable vendors. Our heaters are highly praised for its complex designs and durability. We also offer customized solutions of these heaters understanding requirements and specifications of clients.

It is a simple way of using surface area to transfer heat effectively. A fairly inexpensive way of heating surfaces or small areas, strip heaters is an excellent solution to meet any budget. If strip heaters are used as a radiant heater, they have can have fins to maximize surface area and heat transfer to the air.

Features :

• Heat up time is fast to provide a quick response to control input.
• The flat inner resistance ribbon generates a broad area of overall heat to put the heat source close to the work.
• Quality assembled winding and spacing of ribbon ensures maximum heat transfer and heater longevity.
• The Stainless-Steel sheath is treated so that the surface allows the increase of heat transfer to retard oxidation.
• The Mica insulation also withstands high voltage temperatures, resist moisture, and remain immune to most chemicals.
• The Aluminized Steel sheath is rust resistant, durably rigid, and generates heat well.

Mounting Suggestion :Maximize your mica strip heater, by ensuring the following tips:

• The surface to be heated needs to be kept smooth and clean, for best heat transferring. Caution: Gaps can cause hot spotting.
• Terminal post nuts should not be over tightened, while posts should be securely riveted to the elements. Caution: Excessive torque can break the connection.

ConstructionPerfect Heat Mica Strip Heaters are supplied to your custom specifications. They feature a high temperature oxidation SS sheath and high-grade mica insulation resistant to moisture and high temperatures. Nickel/Chromium resistance wire evenly would provide for uniform and reliable heat distribution. Mica Strip Heaters are constructed by winding a nickel-chrome resistance wrapped around Centre mica insulation and covered in a stainless-steel, Galvanized, Aluminized, MS sheath. They are available in an extensive variety of sizes and shapes with options for holes, notches and cut-outs. A number of threaded terminals, wire lead options and terminal boxes offer great flexibility for field wiring. These heaters are ideal for plastic processing applications and for anywhere heat is needed on a flat or curved surface.

Applications :

• Process air heating: Ovens, Drying cabinets, Baking ovens, Vacuum dehydrating ovens, Moisture protection for motors
• Dehumidifiers: Hoppers, Conveyors, Ducts, Car Heating Systems, Thawing
• Dropping resistors: Line applications in railroads and load banks
• Vulcanizing presses, Drying equipment, Laboratory equipment
• Surface heating: Dies, molds, Tanks, Piping etc.
• Packaging and sealing equipment Food warming equipment
• Space heating
• Air conditioning, Blow moulding equipment’s.

Silicone rubber heaters are produced by chemical etching. i.e sandwich-type there are two types of layers in between Nichrome resistance wire winded through machines/assembly process. It is also called a Flexible Heater.

Construction :Silicone rubber heaters are produced by chemical etching and are allowed to reduce the thickness of the heating element min. 1.6 mm with Max. temperatures up to 200°C continuously.

Applications :Fields such as aerospace, vessels, household appliances, dishwashers, cooking plans, kettles, heating bands for drums, and many others. The reliability over time under extreme conditions of silicone rubber makes this product the best choice in industry and medicine. Upon request, Clients have also available a wide range of accessories such as fixed and adjustable thermostats and sensors as thermal control.
Silicone heating film has excellent performance, especially at high temperatures and acid-resistant.

Cartridge Heater also called as Pencil Heater, we can supply ¼” to 1” diameter Cartridge heater as per the client customization. A cartridge heater is a tube-shaped, heavy-duty, industrial Joule heating element used in the process heating industry, usually custom manufactured to a specific watt density, based on its intended application. Compact designs are capable of reaching a watt density of up to 50W/cm² while some specialty high temperature designs can reach 100W/cm².

Customization Available :

• Internal Thermocouples
• Lead Area Sealing
• Dual Voltage
• Flanges
• Distributed Wattage
• Zoned Heaters
• Threaded Bushings
• No-Heat Sections
• Square Cartridge Heaters
• Epoxy Seals
• Three-Phase Construction
• Mica Tape Leads
• Lead wire Termination Options
• Stainless-Steel Braid or Armor

Costruction :

• Heating coil
• Sealing
• Lead wire type
• Insulation
• Termination
• Watt Density
• Sheath

Applications :

• Seal bars
• Mass spectrometry
• Immersion tank heating
• Injection molding manifolds
• Rubber molding
• HVAC compressors
• Semiconductors
• Food production
• Fuel cells
• Extrusion
• Medical devices
• Sensor measurement devices
• Heat staking / hole punch
• Die casting
• Hot melt adhesives
• 3D Printers
• Plastic welding
• Torpedo heaters for injection molding

Tubular heaters are used across a wide range of industries, in a myriad of different process heating applications as they can be configured into almost any size or shape. This makes them suitable for use in almost any environment needing quick, dependable and cost-effective heating. Here is a quick rundown on what you need to know about these versatile pieces of industrial equipment.

Customization Available :

• Internal Thermocouples
• Lead Area Sealing
• Dual Voltage
• Flanges
• Three-Phase Construction
• Distributed Wattage
• Threaded Bushings
• Stainless-Steel Braid or Armor
• Cold Section
• Lead wire Termination Options
• Epoxy Seals

Construction

• Heating coil
• Sealing
• Lead wire type
• Insulation
• Termination
• Watt Density
• Sheath

Tolerance :

• Resistance tolerance : + 10% - 5%
• Wattage tolerance (at rated tension) : +5%, -10%
• Diameter tolerance : ±0.002"
• Length tolerance : ±1/16" or 1.5% of length
• Maximum sheath temperature : 1400 °F

Applications :

• Water Application
• Hot runner molds
• Forced air heating
• Oil Application
• Thermal forming machines
• Direct immersion in liquids
• Air Application
• Welded, brazed or clamped to tanks and pipes
• Comfort radiant heaters
• Combination radiant and convection heater for ovens and dryers

PHS Bobbin heater is constructed using several refractory ceramic blocks assembled together to the required length.

Construction

• Customized Bobbin
• Thermo-well tube as per the application
• Heating Element
• The Nichrome wire heating element is inserted into the ceramic blocks, with a terminal block at one end. This bobbin assembly is then inserted into a pre-assembled special protection tube, when used in liquid immersion and gas application. However, bobbin heaters can also be used in direct air- heating application without the protection tube.

Applications :

• Furnace oil heating application in steel industries and other process industries
• Low temperature heat treatment furnaces in automotive industries.

Advantages :

• Offers a large area to heat liquids or semi-solid materials like wax, fats, oil and bitumen. Suitable for indirect heating of gases and liquids, where it is inserted into a pocket or protection tube in the process tank, wherein, it can be repaired or replaced without draining the process tank. Wide range of lengths, voltages and power is available to meet customers’ specific requirement.
• All ceramic bobbin heaters are custom-made, and the power ratings are according to the length of the ceramic bobbins
• Simple and low-cost installation
• Ease of maintenance and repair
• Energy efficient as 100% of heat generated is within the solution

We are supplier of these types of heating element in this segment which can be wrapped around cylindrical surface in easy form. We would like to express our strength that we are already supplying these types of special heating element for research fields with super quality.
Mica Band heaters are efficient and economical solutions to the heating requirements of many applications. Mica Band heaters can attain a maximum sheath temperature of 900°F, but with different electrical termination styles, clamping mechanisms, and ability to accommodate holes and cutouts, mica band heaters are successfully used in many applications, but are mostly sought for in the plastics industry.
The Mica Band Heaters made by Perfect Heat Solution utilizes different types of Top-Grade Mica. The thickness of each mica layer is carefully selected in order to balance between the insulating characteristics of mica and the ease of heat transfer from the heating core to the machine barrel.
We are offering below such kind of Strip heaters with different Parameters.

ConstructionMica Strip Heaters are manufactured to your custom specifications. They feature a high-temperature oxidation SS sheath and high-grade mica insulation resistant to moisture and high temperatures. Nickel/Chromium resistance wire evenly would provide for uniform and reliable heat distribution.
Mica Strip Heaters are constructed by winding a nickel-chrome resistance wrapped around Centre mica insulation and covered in a stainless-steel, Galvanized, Aluminized, MS sheath. They are available in an extensive variety of sizes and shapes with options for holes, notches, and cut-outs. A number of threaded terminals, wire lead options, and terminal boxes offer great flexibility for field wiring. These heaters are ideal for plastic processing applications and for anywhere heat is needed on a flat or curved surface.

Features :

• Clamping straps will assure efficient heat transfer.
• The low mass design allows quick heat-up and a quick response.
• Our design variations provide convenience and heater protection.
• High quality Mica having excellent Dielectric strength.
• Specific watt density: 3.5 W/cm2
• Working temperature up-to 550°C
• Element: Nichrome strip/wire

Applications :

• Injection Moulding Machine
• Container, pipe, or tank heating
• Applications in the food industry
• Pharmaceutical applications
• Blow Moulding Machine
• Plastic extrusion
• Extrusion Line

PHS supply Open strip elements are the most efficient type of electric heating element while also the most economically feasible for most heating applications. These industrial heating elements have fast heat up times that improve efficiency and have been designed for low maintenance and easily, inexpensive replacement parts.

ConstructionHave open circuits consisting of coiled resistance wire that heat the medium directly. This type of heating coil is used with ceramic tube & ceramic insulators for mounting support and insulation.

Applications :

• Used predominantly in the duct heating industry, open coil elements have open circuits that heat air directly from the suspended resistive coils.
• Ribbon/strip heating elements are used where higher watts/sq. in. are required
• Air heating application by convection or high temperature furnace application

Advantages :

• They are lightweight
• Available in multiple shapes and sizes
• Easy mounting in refractory-lined furnaces
• They often replace rod elements in high power applications like annealing and brazing
• Most efficient and versatile while also the most economically feasible solution for heating.
• Fast heat up times that improve efficiency and have been designed for low maintenance and inexpensive replacement parts.

We are supply wide range of Aluminum, Brass Casting Heaters, we provide Aluminum, Brass Casting Heaters with high quality and efficient method of heating Owing to their rich quality, these are widely acknowledged in the industry for their easy operations and longer service life.
These plate heaters are designed by engineering experts working with us to suit requirements of different types of industries and client. These heaters are constructed using high-class Aluminum, Brass which is procured from reliable vendors. Our heaters are highly praised for its complex designs and durability. We also offer customized solutions of these heaters understanding requirements and specifications of clients.

It is a simple way of using surface area to transfer heat effectively. A fairly inexpensive way of heating surfaces or small areas, strip heaters is an excellent solution to meet any budget. If strip heaters are used as a radiant heater, they have can have fins to maximize surface area and heat transfer to the air.

Features :

• Heat up time is fast to provide a quick response to control input.
• The flat inner resistance ribbon generates a broad area of overall heat to put the heat source close to the work.
• Quality assembled winding and spacing of ribbon ensures maximum heat transfer and heater longevity.
• The Stainless-Steel sheath is treated so that the surface allows the increase of heat transfer to retard oxidation.
• The Mica insulation also withstands high voltage temperatures, resist moisture, and remain immune to most chemicals.
• The Aluminized Steel sheath is rust resistant, durably rigid, and generates heat well.

Mounting Suggestion :Maximize your mica strip heater, by ensuring the following tips:

• The surface to be heated needs to be kept smooth and clean, for best heat transferring. Caution: Gaps can cause hot spotting.
• Terminal post nuts should not be over tightened, while posts should be securely riveted to the elements. Caution: Excessive torque can break the connection.

ConstructionPerfect Heat Mica Strip Heaters are supplied to your custom specifications. They feature a high temperature oxidation SS sheath and high-grade mica insulation resistant to moisture and high temperatures. Nickel/Chromium resistance wire evenly would provide for uniform and reliable heat distribution. Mica Strip Heaters are constructed by winding a nickel-chrome resistance wrapped around Centre mica insulation and covered in a stainless-steel, Galvanized, Aluminized, MS sheath. They are available in an extensive variety of sizes and shapes with options for holes, notches and cut-outs. A number of threaded terminals, wire lead options and terminal boxes offer great flexibility for field wiring. These heaters are ideal for plastic processing applications and for anywhere heat is needed on a flat or curved surface.

Applications :

• Process air heating: Ovens, Drying cabinets, Baking ovens, Vacuum dehydrating ovens, Moisture protection for motors
• Dehumidifiers: Hoppers, Conveyors, Ducts, Car Heating Systems, Thawing
• Dropping resistors: Line applications in railroads and load banks
• Vulcanizing presses, Drying equipment, Laboratory equipment
• Surface heating: Dies, molds, Tanks, Piping etc.
• Packaging and sealing equipment Food warming equipment
• Space heating
• Air conditioning, Blow moulding equipment’s.