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Gearbox & Gear Parts

We are leaders in the market for providing best range of Worm Gears, Helical Gears, Sprockets, Bevel Gears and Worm Reduction Gear

Worm Gears

The specialty of a worm gear and worm wheel is that they provide a large speed ratio but with significant sliding. Another feature being of the worm gear is that most of the designs are non reversible.

Worm Gears are suited for

  • right angle skew shafts,
  • high velocity ratio ,
  • higher speeds and loads.

Although worm gears can be standardized for high precision, they have their own limitations. Worm Gears can be at best considered for average precision meshes, but for works of high precision they have to be selected with care. They are probably the apt choice for a combination of high velocity ratio and right angle drive. Excellent lubrication should always be ensured in use of worm gears since high sliding requires , lubrication at all times.

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Helical Gears

  • Color Metallic
  • Size Various Sizes Available
  • Teeth Count Depends On Size And Application
  • Pitch Diameter Depends On Size And Teeth Count
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Sprockets

Chain Drive:

Chain drives are used where positive action is required. The velocity is constant to some extent. Power is transmitted, in this case over a shorter distance than in the case of belt or rope drives. Chains are made up of rigid links and of various types. They are classified as:

  • Hoisting chains
  • Conveying or elevating chains.
  • Power transmission chains.

The wheels over which chain runs are called sprocket wheels. These wheels have projecting teeth which fit the suitable recess in the links of the chain and thus enable a positive drive to be obtained.

The pitch of the chain is defined as the distance between a hinge center of one link to the corresponding hinge center of the adjacent link. The pitch circle diameter of the chain sprocket is the diameter of the circle on which the hinge centers lie, when the chain is wrapped round the sprocket.

Quality:

Sources of errors in manufacturing gears:The gears (gear teeth) are generally made by one of the following two methods:

  • Reproducing method , in which the cutting tool is formed involute cutter , which forms the gear teeth profiles by reproducing the shape of the cutter itself. In this method, each tooth space is cut independently of the other tooth spaces.
  • Generating method, in which the cutting tool (hob forms) the profiles of several teeth simultaneously during constant relative motion of the tool and bank.

The various sources of errors in the gear made by reproducing method can be due to

  • incorrect profile on the cutting tool,
  • incorrect positioning of the tool in relation to the work and
  • incorrect indexing of the blank

The sources of error when gears are made by generating method are:

  • Errors in the manufacture of the cutting tool
  • Errors in positioning the tool in relation to the work and
  • Errors in the relative motion of the tool and the blank during the generating operation.
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Bevel Gears

  • Efficiency Higher Efficiency Than Worm Gear
  • Advantages Flexibility Of Right Angle Solution
  • Suitability Best Suited For Shafts With Intersecting Axes
  • Precision Limited Precision Due To Complicated Tooth Form And Fabrication
  • Gear Ratio Ratio Calculated By Number Of Teeth
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