Our Products
vijimech is a leading name in manufacturer of separation machinery . we are proven supplier of separation equipment located in in vatva - ahmedabad - gujarat . we have representation throughout india . a major sales percentage of machinery is towards exports . we are direct exporter of machinery in various regions.
vijimech gyroscreens are continuous process vibrating screen equipment for carrying out various versatile, reliable and economical size based separation like screening, sifting, classification, grading, oversize or undersize removal, de-dusting, de-watering, de-lumping, fiber recovery, filtration, pre-filtration and scalping.
vijimech vibroscreens are gyratory / vibratory sieving machine designed on the principle of gyratory motion generated by a strong vibratory motor. the separation carried out can be soild - solid , solid - liquid or a slurry application
vijimech vibro screens are mostly known gyro screen or known by their application name like grader, classifier, separator , sorter , filter , screening machine , screener, vibrator, sifter , vibrosifter , vibro-sifter or vibro shifter
Vijimech sifter machine is made for Pharma industry with GMP guidelines with Low capital cost. Machine are designed on the principle of gyratory motion generated by double eccentric weight mounted on two ends of the shaft of vertically mounted specially designed vibro motor.
The screening assembly consisting of one or more set of screens .
The adjustment of top and bottom weight and the relative angle between them it is possible to make the material move on the screen in desired path to achieve the desired retention time for effective screening before the material gets discharged from the outlet spout.
During this process the particles smaller than the mesh aperture fall through the mesh and the oversize material gets discharged from the outlet spout. This process is repeated on the next mesh in case of multi deck screening.
A full range of liquid mass finishing compounds for vibratory finishing systems.
The Chemicals are designed for applications such as deburring, cleaning, cutting and polishing operations. Concentrated and safe for use with plastic, ceramic and steel media.
Round spherical steelballs, spheres, eclipses - flat end balls, satellites, ballcones, diagonals, beveled cylinders and pins are the various shapes of steel media which are offered . These are used in mass finishing processes for burnishing, metal polishing, mirror finishing, tumbling, eliminating manual buffing and pre-plate applications.
The media are run in vibratory and mass finishing equipment along with compatible chemical compounds
Plastic media is recommended for general metal removal, pre-painted or pre-plated finishing, polishing, and fast and heavy cutting. Plastic media is used for soft metals (such as brass and aluminum) or stringy materials to avoid rolling the burr over into a hole. Plastic media produces a very smooth finish, but very little shine.
Plastic media is safe for parts with threads and is good for preparing parts for anodizing. The tetrahedron and cone shapes are good for parts with holes. The triangle shape is good for corners and flats. Combinations of plastic media can be used to process geometrically complex parts.
Surface Finishing Equipment are suitable for de-burring, de-scaling, edge reducing, polishing, surface improvement, pre-plating finishing all types of components including fully machined parts in metals & plastics.
Vijimech vibratory finishing machine for metal working has a ring chamber to hold abrasives and work pieces. When the machine is working, it makes three-d high frequency vibration.
The abrasive media and the work pieces are rolling spirally forward and they are grinding each other during the rolling. This makes the work pieces de-burred, chamfered, polished and clean
This process replaces the traditional cloth-wheel polishing, the vibratory finishing machine for metal working can save a lot of spending on manpower, and lower the cost of production. It can also be matched up with mass production, improve and stabilize the quality of the products.
Vijimech Vibrodrier is also provided , if required along with the basic machine . The purpose of this equipment is to remove the moisture from the material in process. It also imparts surface finish to the product . This is due to the fact that the media has moisture absorbing quality as well as surface improvement property.
we offer vijimech gyro sifter. The provided machine is manufactured by our skilled experts by utilizing supreme grade components and sophisticated technology in sync with market quality norms.
available in several technical specifications, the offered machine is highly appreciated by the clients. In addition, this gyro sifter can be purchased by our respected clients at industry-leading prices.
vijimech gyro sifter is also called as gyratory screen is exclusively designed for highly efficiency required in grains, sugar particles, pharmaceutical operation, bulk drug, food product, this machine creates for multi plan vibratory motions.
this is offered in ms and also in ss304 or ss316 contract parts as well as fully in stainless steel.
features:
vibroscreen utilizes gyratory vibration, the most effective method for vibrational screening. It causes 100% rotary motion and causes dispersion stirring & stratification of material to be sifted. Feed material constantly flows in horizontal motion along a loop pattern on vibroscreen surface."vijimech" vibroscreen sifter provides optimum screening & assures maximum feed-rate & efficiency.
vibroscreen are driven by a special type of vertically mounted motor having eccentric at the upper & lower end of the shaft. Rotation of out of balance top weight causes vibration in horizontal plane whereas the rotation of lower weight causes tilt & vibrations in vertical plane.
the heart of the vibroscreen is its special heavy duty, robust motor, having out of balance weight at top & bottom. By changing their lead angle, various spiral-screening patterns are obtained to suit different application.it is also called vibro energy separator.
Bucket Elevators as name suggests lifts the material using bucket like containers. The Bucket Elevator is one more equipment that is most preferred when it comes to large capacity, more height and space restrictions.
The Bucket Elevators can handle variety of materials from powders, granules and lumps very effectively with small handling cost.
To suit various types of materials, various capacities and heights, there are different type of Bucket Elevators designed by engineers to increase ease, cost and effectiveness.
Multiport Air Separator is very simple to use and yet it is extremely accurate in separating ?lights? from "heavies?. Traditionally, screeners are the first idea when a separation is required for any material. Actually, an air separator - aspirator - might be better suited for the job. There are times that a screen is more effective. At other times, an aspirator is more effective. For the ultimate best results, aspirators and screens can be used together ? attaining the best effects of each unit.
Multiport Air Separator has a series of either 4 or 6 slides that allow the product to tumble back and forth while gravity flowing through the machine. At each pass, ambient air is drawn through the product, lifting the light weight particle into a selection chamber to determine if it ?qualifies? to be lifted out or if it should remain with the "heavies?. Those light weight particles that have been ?selected to lift?, are removed from the product stream.
The product then tumbles down into the next selection chamber where all remaining particles are again exposed to the selection process. Ambient air is introduced a second time, lifting the remaining light weight particles away without over aspirating any of the heavies. This process is repeated a total of four or six times ? essentially removing all of the lightweight particles without removing any of the heavies. Six air inlets AND six air outlets ? all in one machine.
Multiport Air Separator has no moving parts, no fine openings to blind or plug It can be adjusted ?on the run? with an infinite number of settings, and also transports the liftings to a destination of your choice.
Multiport Air Separator has been applied on finished product to remove fines and dust (pellets, cereals, prills), during process to reduce dust (explosive fines, infestation, clean a product stream, etc.), and to make product improvements.
Multiport Air Separator has been used to separate different types of plastics in ?regrind/reclaim? systems, dedust fertilizer prills, clean and upgrade grain ? removing damaged kernels and foreign material, separate hulls or shells from seeds or nuts, and many other application
ROTO SIFTER PRINCIPLEMaterial is screw fed into the cylindrical sifting chamber by means of a feed screw. The rotating paddles which do not contact the stationary screen propel each particle through the screen by the action of centrifugal force. The oversize material is conveyed axially and thrown at the other end. The machine thus separates the material into two grades.
We are dedicatedly engaged in manufacturing and supplying a commendable range of Pharma Vibro Sifter.
Operation:
Vibration is generated in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft
The angle of lead of the lower weight to the upper weight provides variable screening pattern & output
Product Details:
Features:
Vijimech Vibro Screen are used in polymer masterbatch industry to remove over size granules / chips before being fed to the extruder or processing .
The machine is also used for processing of PET flakes while reprocessing of Plastic waste after washing.
For Rotomoulding / rotational molding in HDPE Tank Industry it is used for sieving of the HDPE chips to remove unwanted oversize and under size particles.
Vijimech Vibroscreens are used or sieving of PVC resin or compound after cooler/mixer to remove lumps, unmixed material and foreign material. The vibrating screen can be used online and offline.
This is also called Filler Compound Classifier and is used for Removing Lumps or Long Strands and Chips, Dusting or Undercut before being sent for Extrusion.
Vibrating Screen for Paper Pulp and Sugar Industry
Vijimech Vibro Screen is used in Pulp and Paper Industries for filtering of Wash after and coating solution. This is a slurry application which involves separation of solids from the desired or undesired liquid
For example Gyro screens are used for fiber recovery from wash water, to remove fine fiber from recycled or back water and to reduce nozzle choking.
Similar specification are also used in Sugar industry while slurry application.The capacity observed are based on the viscosity of the liquid to be filtered.
The machine also finds application in Coating Solution in paper industries.
The Machine is available in different sizes as per the requirement.
Ceramic media is recommended for general purpose polishing, light and heavy deburring, fast and extra fast deburring and ultra aggressive metal removal. Ceramic media is best for heavy cutting and hard metals. Ceramic media supports very heavy parts better than plastic media.
We also offer Steel media and Plastic media as per the requirement
Different types of Media are Available
Plastic media is recommended for general metal removal, pre-painted or pre-plated finishing, polishing, and fast and heavy cutting. Plastic media is used for soft metals (such as brass and aluminum) or stringy materials to avoid rolling the burr over into a hole. Plastic media produces a very smooth finish, but very little shine.
Plastic media is safe for parts with threads and is good for preparing parts for anodizing. The tetrahedron and cone shapes are good for parts with holes. The triangle shape is good for corners and flats. Combinations of plastic media can be used to process geometrically complex parts