Other Products / Services #923192

The media separation unit in an air wash rotary screen separator which receives all media and debris from blasted work piece by the bucket elevator. Contaminants are removed by rotary screen & are discharged through a chute. The finer contaminants are barasive that passes through the screen then cascade over the air wash where fine contaminants and small abrasive particles are removed. Reusable abrasive falls in the machine.

The reclaim floors utilize a heavy-duty screw to return the abrasive to the separator/classification system. The standard screw is 9 in diameter, which consists of a 5 diameter schedule - 40 pipe wrapped with thick flighting.

The U shaped partial reclaim system adds two longitudinal metered screw assemblies along each side wall of the blast room. The position of the screw assemblies allows automatically reclaiming approx. 60 - 90% of the blast media. This floor design is typically utilized in a flow-through room configuration where heavy work pieces and/or material handling devices can drive into the room and position the work piece on the steel covered concrete floor located between the longitudinal screws. This system is best suited for medium to high production.

High pressure water jet machines can achieve impossible cleaning tasks giving quick, thorough, effortless, efficient cleaning with reduced water consumption and human fatigue. This gives a new dimension to car washing. Certain types of contaminants such as heavy grease, wax, are virtually unaffected by cold water. In such cases hot water is quicker, more efficient and consequently more cost effective. Cleaning time can be halved and the end result is usually of superior quality. Good for exterior and engine cleaning. Also of great use to clean engine and gearboxes in an eco-friendly way, eliminating usage of solvents and agents, which are pollutant as well as costly. Inventa's Hot Water Steam Jets are compact in size, light and mobile with maintenance free operation.

PCS carries a wide range of scrubbers and scrubber driers, from heavy duty industrial polishers for large floor areas of your workshops, which are epoxy coated or otherwise. There is no floor area too big and no floor area too small when it comes to Inventa's Floor Scrubbers.

The modular blast room is specially ventilated and illuminated for enclosed abrasive blasting, and is a full sealed, dust tight, all steel structure. The components are prefabricated for simple bolt-together erection, with little or not job site welding required. The ENCLOSURE stands by its own structural support without connections to the surrounding facilities. The size of the enclosure depends on

• The size of the job
• Number of operators
• Adequate working space around the job

Portable hand held gauge for measuring the orifice size (inches) and air consumption (CPM @ 100 PSI) of an abrasive blasting nozzle.

The buckets are of seamless type made of 3.15mm thick steel sheet. Bucket elevator if fabricated from Ms material of 5mm thick at boot section 3.15mm thick at trunk and top section, respectively. A one-piece cast iron pulley, which has been crowned for tracking & rubber lagged to prevent slippage, are located in the boot & head section of the elevator to drive the belt.

The End Draft (the direction of flow of air is towards the floor of spray booth) Paint Spray Booth is suitable for conventional, air-less and electrostatic spray painting and its consists of painting chamber, Inlet Air Filter, Paint Trap Filters, axial flow Fan, electric motor, duct and canopy etc. The design of the paint booth will be of end draft type paint booth with disposable paint trap filters on floor. The intake air into the paint booth is filtered by intake filter to avoid foreign particle deposition on the painted surface. The intake air is sucked into the room by the extraction modules located on the back wall.

• Maintains dust level to minimum, prevents spreading of paint and maintains clean air at the operators breathing level.
• Collects over sprayed paint, solid and discharge solvent fumes outside the building.
• Reduces the fire hazard.

It needs energy to make energy. When it comes to conveying air to the workplace consider quality airlines for Safety, Economy and Long Life. Failures can prove costly in down time. We have a wide range available and outline some on this page.

-35C to +70C.

Tube :black, smooth synthetic rubber, oil mist resistant,

Reinforcement :high strength synthetic cord,

Cover :black, smooth (wrapped finish) long lasting synthetic rubber, weather and abrasion resistant.

A general purpose air hose mandrel built and engineered for medium to heavy-duty applications. It's strong yet flexible construction guarantees a long life and easy handling.

Works on INDUCTION - SUCTION principle of abrasive delivery. The super blaster ensures continuous working and no interruption in blasting cycle. Recommended for light and medium sized components where surface is to be cleaned or deburred or to impart with fine matte finish. Useful for heat treatment shops, tool, die and mould makers and shot peening of light metal components etc. SB machines are incorporated with reclaimer which ensures uniform cleaning and finishing each time and in every next operation. This is achieved by an automatic system of abrasive cleaning and separation built into the reclaimer. Dust and debris are separated and only clean and sized abrasives are carried to clast gun-ensuring a homogeneous finishing. Most cabinets of other make do not have the reclaimer as standard practice.

Works on DIRECT PRESSURE principle of blasting, the pressure blaster produces high abrasive velocity resulting to cleaning of job at faster rate. A pressure vessel directly bolted below hopper of cabinet has automatic abrasive refilling arrangement. A tubular fabric bag type dust collector with generous filter area is attached with cabinet as standard feature for high efficiency of dust collection. A manual shaker is also provided for bag shaking PB is recommended for fast cleaning, for removal of heavy rust and corrosion using coarse abrasive, it is most suitable for etching the surface needed for rubber-lining. FRP lining and metal spaying. Castings and forgings are cleaned speedily. Blast pressure can be controlled from 30 to 90 psig. Almost all types of coarse and medium size abrasives can be used depending upon application.

Works on INDUCTION - SUCTION principle of blasting. The most important point in wet blasting is its ability to use very fine abrasive - as fine as 5 microns. Fine abrasive are suspended in liquid, usually water and then pumped to a nozzle as a slurry. At nozzle, the slurry is introduced into air - stream and propelled against job. The glandless slurry pump is used to feed the slurry at positive pressure into blast gun. The wetter parts of pump are of thermoset plastic material for corrosion resistance. WB machine is useful in tool room to remove feather burrs multi-tooth cutting tools, such as, milling cutter holes, broaches and taps eliminating hours of hand honing time. It deburrs intersecting holes in precision parts which are inaccessible by any other method. The finest machined surface can be super-finished without damage to sharp edges and exact tolerances.

Blastline supplies long-lasting heavy-duty super blast hose exceptionally tough and abrasion resistant, for use in grit, garnet and sand blasting service; it is manufactured with anti-static rubber granting a complete discharge of static electricity. The anti-static hoses have an additive in the polymer that allows them to conduct the static and do not require a grounding wire.

- 40C (- 400P) to + 70C (+158P)

Tube:black, smooth with excellent resistance to abrasion; it is anti-static

Reinforcement:high strength synthetic cord

Coverblack, smooth (wrapped finish) highly abrasion resistant synthetic rubber; it is anti-static

Coils20, 40 or 60 mt continuous length.

The range is suitable for transferring paint materials, oils, explosive liquids, feed multiple spray guns and paint circulation systems.It is designed for high delivery upto 30 ltr/min.

The Job (s) is hanged on the hangers mounted on overhead conveyor or provided inside the cabinet. Blast wheel stations are located strategically on the Cabinet fires abrasives on the components. The components get shot blasted and finished homogeneously all around.

The general purpose versatile swing table type machine is applicable for wide ranged larger sized medium or heavy weight castings, forgings, heat treated work, welded & bolted structures etc.

The different types of parts like transmissions housings, engine blocks and heads, wheels and crank shafts can be blast cleaned. The machines are ideally suited for forgings, castings, and miscellaneous fabricated items for batch production with a mix of large & small items.

PCS manufactures wide range of door mounted 30" to 96" diameters swing tables type shot blasting machines having light weight capacity of 350 kilograms To heavy weight capacity of 4500 kilograms, weight components, which are the conventional, most economical low powered and commonly used machines by a small, medium and large scale foundries, heavy machineries as well as various types of industries.

To suit the requirement, the different models are avialable with various accessories like second door for additional productivity, either manganese or rubber linings on tables, doors and cabinet walls and either gravity type for low dust load or rotary screen type for screening of high sand & rust content dust generated along with fabric and pleated type bags dust collectors, which are operated by either mechanical shaker type or compressed air reverse pulse operated bags cleaning.

• Aesthetic Finishing of Die Castings of Aluminum, Zinc & Alloy Steels.
• Desanding & Descalling of Castings & Forgings.
• Shot Peening of heavily stressed components.
• Preparation of Surface for protective coating.
• Cleaning of Castings & Forgings.
• Removal of heat treated scales.

Blastline Hypodermic Pressure Gauge measures the air pressure in abrasive blast hose at or near the nozzle

• The ARCJET-96 Gun is light and easy to use. It has simple adjustments and requires minimal maintenance.
• Closed Nozzle System to ensure high bond strength and finespray.
• Pull Wire Feed System by Air Motor (1000 RPM for high melting wires and 2500 RPM for low melting wires).
• Forced air-cooled arc-head (patented) to keep air cap, nozzle positioner and spray head cool, thus preventing overheating at high amperes.
• Compressed air requirement: 35 CFM FAD at 60-80 psig (5bar).

All standards models of Portable Abrasive Blaster are available with and without Remote Control Version.
In five standard models having cleaning rate from 3 to 20 sq-meter/hr.Tungsten carbide venturi nozzles in 5mm, 6mm, 8mm, 10mm, 12mm bore. Air requirement varies as per model from 45 cfm to 250 cfm at 80 psi.

4) Abrasive Control Valve :The machine is fitted with pinch valve with hand wheel to control the abrasive flow through blast nozzle.

5) Abrasive Sieving :A wirw screen is fitted with pneumatic vibrator to sieve abrasive to avoid blast line choking.

6) Abrasive Tank Construction :Abrasive tank is fabricated from tested quality steel plate in accordance with IS-2825 and hydraulically tested at 250 psi.

7) Automatic Exhaust Valve :It vents outlet air and thereby machine is depressurised instantly. Valve opens automatically with stop of air supply to machine and vice-versa.

8) Air Filter & Pressure Gauge :An online air filter and pressure gauge is provided.

9) Ball Valve :The machine is fitted with ball valve having stainless steel ball (An anti-corrosive material) to ensure full air flow without pressure loss.

• Portable mounted on 4 wheels
• Uniform cleaning and finishing
• Vaccum pump recovery
• Two Gun outlet

• Cleans internal surface of pipe
• Suitable for pipes of dia. 65mm to 305mm
• Provided with centering collar for pipe ID of 127-305mm
• Air required - 340 M3/hr

• There are 3 models of it
• Cleans internal surface of pipe
• Provided with 2 nozzles
• Suitable for pipes of dia. 165mm to 914mm & length up to 12mtrs.
• Air required - 425 to 1020 M3/hr with pneumatic motor.

Maximum Working Pressure :- 10 bar Circulation ports :- 1/4" BSP(M), Outlet port :- 3/8" BSP(F)Swivel, wetted parts :- 304 Stainless steel, Alluminium Viton

Bulb socket type Maximum Working Pressure :- 10 bar Inlet/Outlet ports :- 3/8" BSP(M), 3/8"BSP(F) Wetted parts :- 304 Stainless steel, Nylon UHMWPE

• Aesthetic Finishing of Aluminum & Zinc Alloy die casting.
• Adorning surfaces.
• De-sanding.
• De-scaling.
• De-coring.
• Plastic de-flashing.
• Peening for small springs, fasteners, chain links etc.
• Light de-burring
• Edge rounding
• Cleaning
• Heat treatment scale removal
• Rust removal.

Tumblast machines are sturdy. rugged and proven across a wide variety of working conditions. They have been designed to carry out the multifarious jobs of cleaning and peening in faster time and of a better quality than all other makes of the machine. The latest design of blast wheel is incorporated, in order, also to keep the maintenance costs significantly low. The rubber conveyor belt is rugged and given long life. Hence the maching is most economical in operation.

Dust collector options are available i.e. Fabric, Cartridge type, as per your choice, The machine is available with various additional optional features like auto-mechanical loader, Program-logic Control system, Time Control, Electronic Brake system for blast wheel, of your choice.

Choice of the correct model of dust collector is integral to any closed environment blasting system. It is very essential to remove dust and fine abrasive particles from the environment of the blast chamber to maintain the efficient operation.The Dust collectors are broadly classified into four types

• Cyclone Type
• Fabric Bag Type
• Cartridge Filter Type
• Pleated Bag Type

In operation, the exhauster fan on the clean air side of the collector draws dust laden air from the blast room through the fabular filter bags. Dust collects on the inner side of the bags and when the exhauster fan is turned off the bag shaker mechanism reconditions the filters by shaking most of the caked dust from inside of the bags into a dust collecting hopper.Blasting Media Recovery & Separation system