Our Products
Pugalia Woollen Mills double belt ovens are suitable for the production of nonwovens made of recycled fibres mixed by binders. The binders can be melting fibers like PP or Bico Pes (thermoplastic fibres) or phenolic powder ( thermosetting binder).
The thermobonding by thermoplastic fibres is used for nonwoven in the field of the insulating and mattresses industries. The thermobonding by thermosetting resin is used for nonwoven, for insulation, for automotive felts and for home appliances. For both the thermobonding process, that is with thermoplastic fibres or thermosetting resin, the oven project has the same technological principle
We are involved in offering a wide range of Thermobond Cotton Felt to our most valued clients. Our range of Cotton Felt is widely appreciated by our clients which are situated all round the nation. While producing we take care of the quality of the Cotton Felt and make sure that the products is up to the mark and highly effective and useful.
Main application areas are Automotive and mattress industry.
Because of the excellent properties and advantages wool felts are used in many different industries, for example for sealing purposes, as cushioning felt and as lubrication felt as well as for sound insulation in vehicles or as primer felt.
Mattress felt is a product manufactured and compounded by textile recycled materials, which are punctured, producing a nonwoven material, without weave or scheme. It is mostly utilized to isolate the foam from the spring inside of bedsand furniture, to provide higher durability and comfort. Other important uses of this material are noise or temperature isolation, systems of pipes, air conditioning, etc. It is also utilized to manufacture blankets for horse saddles.With the support of our proficient workforce, we are regarded as one of the prominent manufacturers & exporters of Mattresses Felt. An exclusive range of felt material available with us is used for making mattress, rugs and camping beds. We thoroughly test these materials to ensure their softness, durability and longer life. Non Woven for Mattresses is available in various quality ranges at cost effective prices to meet huge demand of our patrons in the market.
In Pugalia Felt Facility, we manufacture too many different types of "FELT" as "HARD FELT", "ULTRA HARD FELT", "MEDIUM HARD FELT", "SOFT FELT (BLACK)", "JUTE FELT (FELT WITH JUTE BACKING)", "SOFT COTTON FELT (WHITE)", "HARD COTTON FELT(WHITE)", "ORIGINAL WOOL FELT" with different range of qualities, compositions and weights for Mattress and Sofa Manufacturers. Furthermore, Felt also can be manufactured according to required specifications by customers.
We have the ability of manufacturing FELT between 300 gram/m - 2000 gram/m with advanced and highest technology machinery production lines. Felts are manufactured by thermo bonding system. ( Bonding of fibers by low melt fibers like polypropylene or polyester bicomponent.)
Pugalia Felt can be supplied to the customers as a Cutted Dimension as well as a Roll. In Felts with Cutted Dimension, we have different range of dimensions and also dimensions of Cutted Felt can be arranged according to customer demands. Felts with Cutted Dimension are packed as a bale and the bales are wrapped with Jute Packing as 250 pcs. Felt in each bale. In Felts with Roll, the roll width can be arranged between 150 cm 220 cm and the roll length can be arranged between 20 meter 40 meter. We have also the ability of arranging roll width and roll length according to customer demands. The rolls are wrapped with HDPE Packing.
In Pugalia Felt Facility , we supply the highest quality "FELT" with checking for quality control at every manufacturing step in individual laboratories of each division.
Pugalia Woollen Mills manufacture various types of wool felt plates as per the customers specifications and based on application. As an industry leader among global sheet felt suppliers, we offer multiple densities and thicknesses, as well as varying degrees of hardness to serve your specific sheet felt application requirements.
General Information :
Wool felt sheets consist of highly dense pressed felt. Theyre manufactured from high quality natural wool fibers. These fibers are mechanically pressed using heat, moisture and pressure to achieve a specific wool content, density and thickness.
Most industrial felt goods come in roll form; however, due to its rigidity and high thickness sheet felt is typically sold in small plates of 1 meter x 1 meter size. To achieve this hardness, the sheet felt is processed to be narrower and shorter in length
TECHNICAL SPECIFICATIONS | |
Composition | Our felt sheets are generally manufactured by 100% natural wool. Wool Can be scoured, Merino and Carbonized. |
Color | We make industrial wool felt mainly in 2 colors that is Natural White and natural Brown. -Light Grey -Charcoal Grey -Off White |
Density | We manufacturer felt rolls in the density ranges from 0.45 gm/ccm to 0.65 gm/ccm. -Hard -Extra Hard |
Thickness | We manufacture Thickness from 6 mm to 40 mm in felt roll form. |
Width | Size of the felt sheets varies respective to thickness and density 1 meter x 1 meter 1.2 meter x 1 meter 1.5 meter x 1 meter 2.0 meter x 1 meter Special size can be made on order. |
Needle punched felt refers to felt that is made by verticallyneedling crimped fibers together so they become interlocked to achieve a desired thickness and density. Needled felt is commonly made from wool, synthetic, and other re-processed fibers in a dry mechanical method. By contrast, pressed felt uses steam and mechanical action. The fiber orientation of needled felt lays vertically, while pressed felt fibers lay horizontally, when viewing the felt at the cross section. Surface finishes can be plain (loomed state), calendared, or singed.From our extensive range of products, we are indulged in manufacturing, exporting and supplying a qualitative range of Needle Punched Felt. Provided felt is manufactured by utilizing top grade polyester fibers and innovative technology under the guidance of our professionals. It is widely used for lining and packaging applications in various industries. Apart from this, the offered Needle Punched Felt can be availed from us at pocket-friendly prices.