Jigs, Casting Dies, Die Casting Moulds & Moulding Tools #4495349

Radiant specializes in molding precision gears in high performance engineering plastics. Our team has over 20 + years of experience in plastic gear tooling & processing technology. Getting the plastic gear profile right requires an intricate understanding of shrinkage patterns and this needs to be compensated in the tool design. Gears are molded in various grades of Polyacetals and Polyamides with fillers like Glass fibre, PTFE and Carbon, depending on the nature of application. At Radiant, we understand the importance of various ingredients for consistent & repeatable gear molding - precision equipment, optimized pressure curves, predetermined constant temperature and clean environment. The state of the art closed loop control and real-time process monitoring eliminates any chance of human error.

With the rapid strides in technology, we have been witnessing higher levels of integration in components & technologies in a cost effective and scalable manner. Insert molding is one way of achieving this. It requires a high degree of accuracy in tool making and very precise process control. We have special purpose vertical molding machines to cut down on cycle times and boost productivity for insert molded components.

Over molding involves encapsulating a plastic component with another polymer that is molded at a lower temperature. This is followed wherever superior properties are required but at only specific areas. Given that this could only be fulfilled by using a more expensive polymer, cost could be cut down by over molding such a polymer on a plastic component molded out of less expensive material. Other applications are in components wherein an elastomer needs to be over molded for leak tightness. or even in decorative applications for good aesthetics. Radiant produces over molded components for both automotive technical & decorative

New product development especially for automotive industries is focused on smaller and lighter products, requiring thinner wall sections in components, housings and covers. At Radiant, we have an integrated approach for designing, tooling and manufacturing thin wall injection molded parts. We have expertise in special processing and tooting requirements: higher pressures and speeds, faster cooling times and special design considerations wrt part-ejection and gating arrangements to mold wall sections as thin as 0.3 mm in polymers with up to 30% glass fibre content.

Radiant's expertise lies in production of close-tolerance functional parts from high performance engineering polymers. Majority of our parts need to undergo validating testing so as to test their endurance under sustained load conditions. The challenge here then is to guarantee reliability & consistency over long production runs which is possible only if the process is stable. Radiant possess 20+ years of experience in establishing such processes and by employing the techniques of Scientific Molding we are able to optimize process parameters to correct inconsistencies, ensure repeatability, and maximize efficiency. All of our injection molding machines are imported and we use state of the art closed loop machines for production of safety critical components for our customers. Besides conventional molding machines, we are equipped with vertical injection machines for insert molding as well as thermoset injection molding machines

Gears are molded in various grades of Polyacetals and Polyamides with fillers like Glass fibre, PTFE and Carbon, depending on the nature of application.