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Coupling #1543625

RBI Coupling

Renold Couplings new RBI coupling offers a general purpose, cost effective range, which is manufactured in SG iron for torques up to 60 kN.m.

Applications:

  • Rubber processing and plastics industry
  • Fluid transmission industry
  • Material handling
  • Crane and hoists
  • Metal manufacture
  • Bulk handling
  • Pulp and paper industry
  • General purpose industrial applications

Features & Benefits:

Intrinsically fail-safe, ensuring continuous operation of the driveline in the unlikely event of rubber damage.

Rubber elements designed with optimum stiffness, achieving low vibratory loads in the driveline and controlling resonant torsional vibration.

No lubrication or adjustment required, resulting in low maintenance costs.

Avoiding failure of the driveline under short circuit and other transient conditions.

Misalignment capability, allowing axial and radial misalignment between the driving and driven machines

Pre-compressed rubber elements, eliminating torque amplifications

Rubber elements enclosed in the coupling provide severe shock load protection

Construction details:

  • Spheroidal graphite to BS EN 1563:2011 Grade 400-15
  • Pre-compressed rubber elements with a standard SM80 shore hardness

Bespoke Services:

The RBI coupling can be adapted to meet customer requirements, as can be seen from some of the design variations shown below. Our team are supported by substantial facilities to enable ongoing testing and development. For more information or to discuss your requirements, please contact Renold Couplings.

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Spiderflex Coupling

A medium power torsionally flexible coupling combining shock absorbing and misalignment capacity, used in the widest range of industries and applications.

Coupling Capacity

  • Maximum power @100RPM - 33kW
  • Maximum Torque -3150Nm

Features & Benefits

  • Torsionally flexible - shock absorbing, extending machine life
  • Dimensionally similar to other spider couplings - interchangeable
  • Maintenance free - minimum number of wearing parts
  • Misalignment capabilities allowing flexibility in installation
  • Cost effective - offering a low cost product with high quality design
  • Optional fire retardant anti-static elements for use in flameproof environments
  • Taperbush bores available for ease of maintenance
  • Compact design - small, butwith high torque capacity
  • Blind assembly

Applications

  • Bulk handling
  • Compressors
  • Generator Sets
  • Metal Manufacture
  • Pumps
  • General Industrial Applications

Construction Details

  • Cast iron half bodies -Grade G220
  • Standard element -Shore Hardness A90
  • FRAS element - Shore Hardness A78
  • Temperature Range -30+100C

Standard Range Comprises

  • Shaft to shaft
  • Taper Bush or Parallel Bore
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Pinflex Coupling

This robust, general-purpose pin and buffer coupling provides reliabletransmission of torque, and misalignment capability.

Coupling Capacity

  • Maximum power @100RPM - 340kW
  • Maximum torque -32500Nm

Features & Benefits

  • Steel half bodies, strong yet compact
  • Heavy duty pin and buffer coupling - for heavy shock load conditions
  • Torsionally flexible - shock absorbing, extending machine life
  • Easy maintenance- minimum number of wearing parts;buffers can be changed without moving shafts
  • Misalignment capabilities- flexibility in installation
  • Polyurethane buffers -reliable, flexible and temperature-resistant
  • Modular construction - availablein coupling, brakedrum and shear pin designs
  • Taper bore version available

Standard Range Comprises

  • Shaft to shaft
  • Shear Pin
  • Brake Drum/Disc

Applications

  • Conveyors
  • Escalators
  • Mixers
  • Pumps
  • General Industrial Applications

Construction Details

  • Steel half bodies
  • Urethane Buffer: Temp range -40C to +80C
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Crownpin Coupling

The long life and simplicity of the construction of this pin and buffer coupling makes it suitable for work in the most arduous conditions.

Coupling Capacity

  • Maximum Power @ 100RPM - 2611kW
  • Maximum torque -249400Nm

Features & Benefits

  • Heavy duty coupling suitable for shock load conditions
  • Neoprene rubber buffers for robust flexibility
  • Torsionally flexible - shock absorbing, extending machine life
  • Maintenance free - minimum number of wearing parts
  • Misalignment capabilities -flexibilityin installation
  • Blind assembly - design flexibility

Standard Range Comprises

  • Shaft to Shaft
  • Shear Pin
  • Brake Drum

Applications

  • Conveyors
  • Cranes
  • Fans
  • Leisure Rides
  • Lifts
  • Pumps
  • Screens
  • Washers
  • General Industrial Applications

Construction Details

  • Cast Iron Half Bodies
  • Neoprene Buffers : Temperature range -30 to +95C
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Tyreflex Coupling

A range of highly flexible couplings offering excellent misalignment capacity, and suitable to absorb both shock loads and vibrations.

Coupling Capacity

  • Maximum power @ 100RPM -65.8kW
  • Maximum torque -6270Nm

Features & Benefits

  • High misalignment capabilities - high flexibility
  • Shock absorbing - extending machine life
  • Maintenance free - minimum number of wearing parts
  • Standard fire retardant - anti-static elements up to size TY100 for use in flameproof environments
  • Interchangeability means no re-engineering
  • Pump spacer option for easy pump maintenance
  • Taperbush bores available for ease of replacement

Standard Range Comprises

  • Shaft to shaft
  • Pump Spacer Type

Applications

  • Compressors
  • Generator Sets
  • Pumps
  • Roller Table Drives
  • General industrial applications

Construction Details

  • Steel or S.G. Iron half bodies
  • Urethane Tyres: Temperature Range -40C to +80C
  • Rubber Tyres: Temperature Range -50C to +50C
  • FRASTyres: Temperature Range -15C to +70C
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Discflex Coupling

A general purpose fail safe, torsionally flexible coupling offering the option of either urethane or reinforced rubber disc, as the flexible element.

Coupling Capacity

  • Maximum power @ 100RPM - 45kW
  • Maximum torque -4298Nm

Features & Benefits

  • Compact design, dimensionally small yet high power capacity
  • Torsionally flexible - shock absorbing, extending machine life
  • Maintenance free - minimum number of wearing parts
  • Misalignment capabilities allowing flexibility during installation
  • Alternative flexible elements available for wide design choice
  • Optional fire retardant anti static elements for use in flameproof environment
  • Taper Bush bores available for ease of maintenance

Standard Range Comprises

  • Shaft to Shaft

Applications

  • Compressors
  • Mixers
  • Pumps
  • Screens
  • General Industrial Applications

Construction Details

  • Cast Iron Half Bodies
  • Urethane disc - Temp range -40 to +80C
  • Rubber reinforced Disc - Temp range -40 to +90C
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Chainflex Coupling

Suitable for use in arduous working conditions, thisall-metal coupling is flexible yet torsionally stiff.

Coupling Capacity

  • Maximum power @ 100RPM - 90kW
  • Maximum torque -8595Nm

Features & Benefits

  • Torsionally stiff for use as a positive drive connection
  • Easy installation for ease of maintenance
  • Misalignment capabilities allowing flexibility in installation
  • Hardened teeth giving long life with high torque capacity
  • All-metal coupling for use in hostile environments
  • Taper Bush bores available for ease of maintenance

Applications

  • Fans
  • Feeders
  • Kiln Dryers
  • Line Shafts
  • Pump Drives

Standard Range Comprise

  • Taper Bush or Parallel Bored

Construction Details

  • Hardened Steel Sprockets
  • Renold Duplex Chain
  • Moulded Cove
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Heavy-duty All-metal Couplings

Heavy-duty all-metal couplings giving maximum power capacity within the minimum space envelopecombined with excellent misalignment capacity.

Coupling Capacity

  • Maximum power @ 100RPM - 50485kW
  • Maximum torque -4747000Nm

Features & Benefits

  • Heavy duty gear coupling forhigh application strength andlong service life
  • AGMA standard and therefore interchangeableand cost effective
  • Single and double engagement types available, suiting all applicational requirements
  • Crowned and barrelled teeth for optimum contact anddurability
  • Mill motor, shear pin and telescopic designs togive flexibility for demanding applications

Construction Details

  • Steel half bodies and inner hubs
  • 'O' Ring sealing

Range Options

  • High misalignment up to 6
  • Mill Motor
  • Disengaging
  • Telescopic
  • M B Series
  • Shear Pin
  • Brake disc/drum
  • Spindles
  • Long Hub

Applications

  • Steelworks
  • Mining
  • Crane drives
  • General heavy industrial applications

For more information, take a look at the Gearflex brochure, available to download or request below.

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Hydrastart Coupling

With reduced current demand, controlled acceleration, torque and motor overload protection, thisfluidcoupling is suitable for soft-starting high inertia machinery.

Coupling Capacity

  • Maximum power @ 1500RPM - 600kW
  • Maximum speed -3500RPM

Features & Benefits

  • High inertia-controlled torque to 700kW
  • Soft start - motor acceleratesat reduced load
  • Reduced motor size - lower cost drive package
  • Overload protection - safeguards costly equipment
  • Dampens vibration, reducing mechanical stress - extends machine life
  • Delay fill version - extends acceleration time and further reduces start up torque
  • Automatically matches load and speed on multi drives
  • Energy saving through reduced current demand at start up
  • Coupling, brakeand V pulley design types - design flexibility
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Spiderjaw And Spiderwrap Coupling

This medium power torsionally flexible coupling combines shock absorbing and misalignment capacity, used in the widest range of industries and applications.

Coupling Capacity

  • Maximum power @ 100RPM - 45kW
  • Maximum torque -4308Nm

Features & Benefits

  • Torsionally flexible - shock absorbing, extending machine life.
  • Maintenance free - minimum number of wearing parts.
  • Misalignment capabilities allowing flexibility in installation.
  • Jaw wrap allows external wrap fitting of elastomeric element.
  • Cost effective - offering low cost product with a high quality design.
  • Jaw wrap ensures machinery downtime kept to a minimum so ensuring continued process.
  • Dimensionally interchangeable with other Spider Jaw couplings - Lovejoy, Browning & Fenner
  • Taper bush bores available for ease of maintenance
  • Compact design - small, with high torque capacity.

Applications

  • Bulk handling
  • Compressors
  • Generator sets
  • Metals manufacture
  • Pumps
  • Conveyordrives
  • Paper converting
  • Logging
  • General industrial applications

Standard Range Comprise

  • Shaft to shaft
  • Taper Bush
  • Pilot bored
  • Bored and keywayed to customers requirements

General Details

Coupling materials available include:

  • Cast iron half bodies
  • Sintered iron half bodies
  • Aluminium half bodies

Elements available include:

  • Nitrile (standard)
  • Urethane
  • Hytrel
  • Bronze
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Renoldflex Coupling

Renoldflex is a torsionally rigid coupling (TRC) that utilises a stainless steel spring disc pack to provide a positive "backlash free" drive.

Coupling Capacity

  • Maximum power @ 100RPM 68 kW
  • Maximum torque 6, 500 Nm

Features & Benefits

  • Zero backlash Provides precision position control for applications where operational accuracy needs to be guaranteed.
  • Torsional stiffness Precision spring steel design guarantees high torsional stiffness.
  • High operating temperatures Renoldflex 100% steel construction makes it suitable for use in a multitude of harsh and difficult operating environments including temperatures up to 240 C.
  • High operating speeds Each component is machined to within very tight manufacturing tolerances for both concentricity and perpendicularity. Excellent characteristics for high speed applications. This allows for an accurate transmission of angular velocity.
  • Long life The precision design and manufacture of the disc elements creates a perfect force distribution, which in conjunction with the tight manufacturing tolerances eliminates all backlash. This ensures long life with little or no wear.
  • Maintenance free Renoldflex is designed to be 100% maintenance free so making it an ideal choice for use in harsh, dangerous or remote operating environments. The all steel construction removes the need for lubrication and the necessity for regular cleaning.
  • ATEX Certification available to category 2, not electrical and without internal combustion engines.

Standard Range Comprises

  • Single disc pack with two hubs
  • Double disc packs, two hubs and a spacer

Applications

  • Pumps
  • Compressors
  • Packaging machines
  • High temp boiler feeds
  • Petrochemical pump installations
  • Wind Turbines
  • High speed general installations

Construction Details

  • Carbon steel hubs
  • Stainless steel disc packs
  • Micrometric precision bushings and high tensile steel screws
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High-temperature Blind Coupling

The Renold Hi-TecHTBcoupling is a high-temperature, blind-assembly coupling specially designed to work in extreme temperatures from -50 degrees C to +200 degrees C.

Eight framesizes are currently available for engine flywheels from SAE 11.5 to 21 and torques up to 40kNm.

Applications

  • Diesel engine bell housings
  • Marine propulsion
  • Rail traction/Mass transit

Features

  • Unique blind assembly
  • High temperature capability [up to 200 C]
  • Severe shock load protection
  • Intrinsically fail safe
  • Maintenance free
  • Noise attenuation

Benefits

  • Allows easy assembly for applications in bell housing
  • Allows operation in bell housing where ambient temperatures can be high.
  • Avoiding failure of the driveline under short circuit and other transient conditions
  • Ensuring continuous operation of the driveline in the unlikely event of rubber damage.
  • No lubrication or adjustment is required resulting in low running costs.
  • Provides quiet running conditions in sensitive applications by eliminating metal to metal contact.

HTB Couplings Sizes

  • HTB 1200 - SAE 11.5
  • HTB 1200 - SAE 14
  • HTB 3000 - SAE 14
  • HTB 3000 - SAE 18
  • HTB 4500 - SAE 14
  • HTB 6000 - SAE 18
  • HTB 6000 - SAE 21
  • HTB 10000 - SAE 21
  • HTB 12000 - SAE 18
  • HTB 12000 - SAE 21
  • HTB 20000 - SAE 21
  • HTB 40000
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DCB GS Coupling

The DCB-GS range of flexible couplings is a second generation coupling derived from Renold Couplings existing DCB range.

DCB-GS couplings have low weight and hence low inertia yet retain the unrivalled quality and endurance features of the standard DCB.

The coupling has been designed with the technical characteristics require on Diesel Powered generator sets from 50kW and above. It is also suitable for Pump and Compressor applications.

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VF Coupling

The highly flexible VF coupling has been designed for diesel engines that are mounted separately from the marine gear and which can be placed on flexible mounts.These flexible mounts provide optimum isolation of the vibrations of the diesel engine from the hull.

The VF Coupling can dampen torsional vibrations, tune the torsional response of the system and absorb the unavoidable substantial misalignments between the engine and the gear, itis specially suitable for high speed diesel engines with SAE flywheels from 14 to 21 and for power take offs up to a torque of 18.0 kNm.

The standard range comprises

  • Flywheel to shaft
  • Shaft to Shaft
  • Flywheel to flange

Flexible Mounts

Renold Hi-Tec Couplings can also supply a large range of flexible mounts to be used in conjunction with the VF Coupling, please click on the email icon below to email us your application details.

Features

  • Radial removal of rubber elements
  • Low linear stiffness
  • High misalignment capability
  • Zero backlash
  • Noise attenuation
  • Tune the torsional response of the system

Benefits

  • Allows rubber elementsto be changed without moving driven or driving machine
  • Achieving low vibratory loads in the driveline component by selection of optimum stiffness characteristics
  • Allows axial and radial misalignment between the driving and driven machines
  • Eliminating torque amplifications through pre-compression of the rubber elements
  • Giving quiet running conditions in sensitive applications by the elimination of metal to metal contact
  • Achieving low vibratory loads in the driveline components by selection of optimum stiffness characteristics.
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Mass Transit Couplings

Renold Ajax is the leading North American manufacturer of Traction Couplings for Subway Rail Cars, having produced more than 20, 000 units over the past 35 years for use in many cities in the USA, Singapore, Malaysia, Brazil, and Korea.

Renold has analyzed measured wear rates of couplings in service and project a service life of over 8 million miles. In development of new designs, Renold uses a state of the art test cell, which can run the coupling up to full speed and full load, while changing the operating conditions to simulate the dynamics of actual operation on a subway car.
Springless, bump stop, and centering spring designs are available.

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Universal Joints Coupling

Renold's Ajax full line of universal joint assemblies range from 4 to 30+ inch diameters, with misalignment capabilities of up to 30 degrees.

Renold offers both Metric and English designs with standard slip centre sections, or special long travel assemblies are also available. Extensive stock of standard components permits same day shipment for many designs if required.

Closed eye, wing bearing and split eye designs are available. Four-point lubrication is optional on the smaller sizes and standard on the larger size assemblies.

Specially developed seals retain the bearing lubricant, even under harsh conditions so extended grease intervals can be used without sacrificing reliability. Integral face pad flange connections reduce downtime during roll changes.
Also available from Renold are heavy duty Pin and Block type universal joints, and constant velocity joint assemblies.

Renold's Ajax full line of universal joint assemblies range from 4 to 30+ inch diameters, with misalignment capabilities of up to 30 degrees.

Renold offers both Metric and English designs with standard slip centre sections, or special long travel assemblies are also available. Extensive stock of standard components permits same day shipment for many designs if required.

Closed eye, wing bearing and split eye designs are available. Four-point lubrication is optional on the smaller sizes and standard on the larger size assemblies.

Specially developed seals retain the bearing lubricant, even under harsh conditions so extended grease intervals can be used without sacrificing reliability. Integral face pad flange connections reduce downtime during roll changes.
Also available from Renold are heavy duty Pin and Block type universal joints, and constant velocity joint assemblies.

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Standard Gear Couplings

Renold Ajax carries a full line of standard gear couplings that conforms to the AGMA gear coupling specification number.

They are offered in o-ring or metal seal designs, and include quality features such as fitted bolts, crowned and barreled teeth with tooth tip piloting, and forged steel components.

The Renold Ajax metal seal design coupling uses a unique method of seal retention that will not allow the seal to separate from the ring gear during operation. This seal design also allows a metal seal ring gear to easily be converted to an o-ring seal configuration and back to metal seal if needed.

Renold Ajax standard couplings also include a line of D- and DS-Series high misalignment couplings that are capable of operation at up to 6 degrees misalignment. The D-Series couplings use a piloted flange for connection while the DS-Series couplings have a detachable sleeve for connection in applications with a diameter restriction such as levelers.

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Flexible Disc Couplings

Renold Ajax offers a dry metallic coupling that uses disc shaped flexible elements to accommodate misalignment. As such, there are no moving parts and no lubrication is required. This allows for many years of service with no routine maintenance required.

There are other notable virtues of the flexible disc coupling. It has high torsional stiffness, no backlash and low bending stiffness. Precise connections are provided with low shaft loads on the connected equipment. The flexible disc coupling also has excellent high-speed capability.

A unique design feature of the Renold Ajax Flexible Disc Coupling is that it has a unitized disc pack. This means that all the disc and bushings in the pack come pre-assembled and do not come apart. There are no loose parts to fumble with during assembly.
The Renold Ajax Flexible Disc Coupling is ideal for remote locations where routine maintenance can be a problem for a lubricated coupling. It can also be put in locations where high ambient temperature would cause problems for a coupling with non-metallic components.

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Pin And Bush Couplings

Originally designed in the 1920s, the Ajax Pin and Bush Coupling is what gave the Westfield Division of Renold its start.

Simple and virtually indestructible, the pin and bush design is ideal for applications that involve safety, such as elevator drives or fire pumps. The fail-safe aspect of the design allows the coupling to be serviced at convenient intervals, should the elastomer become damaged.

The elastomer elements reduce vibration and dampen impact loads, as well as accommodate misalignment up to 0.5 degrees. The original bushing is a neoprene elastomer with a graphite impregnated bronze sleeve. These are still available, as well as a contemporary version of this concept: urethane bushings.
Renold also manufactures many custom variations of this coupling including brake drum and shear pin type couplings.

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Industrial Couplings

Renolds Industrial Couplings products include soft start fluid couplings, large gear couplings, elastomeric couplings and mill spindles.
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  • Sridhar (Renold Chain India Pvt Ltd)
  • Gudalur Post, Vedasandur, Dindigul, Tamil Nadu
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